STEERING GEAR INSTALLATION

PROCEDURE


  1. INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY


    1. Install the steering gear assembly with the 2 bolts and 2 nuts.

      Torque:
      120 N*m  { 1224 kgf*cm, 89 ft.*lbf }

      Note

      Hold the nuts and tighten the bolts to install the power steering link assembly.

  2. CONNECT PRESSURE FEED TUBE ASSEMBLY (for LHD)


    1. Install the pressure feed tube clamp with the bolts.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    2. Connect the pressure feed tube (return tube side) to the steering gear with the clamp.

    3. Using a union nut wrench, connect the pressure feed tube (pressure feed tube side) to the steering gear and connect the tube to the vane pump.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

      Tech Tips

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  3. CONNECT PRESSURE FEED TUBE ASSEMBLY (for RHD)

    Tech Tips

    Use the same procedure described for LHD vehicles.

  4. CONNECT TIE ROD END SUB-ASSEMBLY LH


    1. Connect the tie rod end to the steering knuckle with the nut.

      Torque:
      91 N*m  { 928 kgf*cm, 67 ft.*lbf }

      Note

      Tighten the nut up to an additional 60° if the holes for the cotter pin are not aligned.

    2. Install a new cotter pin.

  5. CONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedure described for the LH side.

  6. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT


    1. for Manual Tilt and Manual Telescopic Steering Column:

      Connect the No. 2 steering intermediate shaft Click here.

    2. for Power Tilt and Power Telescopic Steering Column:

      Connect the No. 2 steering intermediate shaft Click here.

  7. INSTALL ENGINE ASSEMBLY


    1. for 1GR-FE:

      Install the engine Click here.

    2. for 1KD-FTV:

      Install the engine Click here.

    3. for 5L-E:

      Install the engine Click here.

    4. for 2TR-FE:

      Install the engine Click here.

    5. for 1GD-FTV:

      Install the engine Click here.

  8. ADD POWER STEERING FLUID

  9. BLEED POWER STEERING FLUID


    1. for 1GR-FE:

      Bleed the power steering fluid Click here.

    2. for 1KD-FTV:

      Bleed the power steering fluid Click here.

    3. for 5L-E:

      Bleed the power steering fluid Click here.

    4. for 2TR-FE:

      Bleed the power steering fluid Click here.

    5. for 1GD-FTV:

      Bleed the power steering fluid Click here.

  10. CHECK FOR POWER STEERING FLUID LEAK

  11. INSTALL FRONT WHEELS

    Torque:
    for steel wheel
    112 N*m  { 1137 kgf*cm, 82 ft.*lbf }
    for aluminum wheel
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  12. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  13. ADJUST FRONT WHEEL ALIGNMENT

    Click here