VANE PUMP(for 1GD-FTV) ON-VEHICLE INSPECTION

PROCEDURE


  1. INSPECT FAN AND GENERATOR V BELT

  2. BLEED AIR FROM POWER STEERING SYSTEM


    1. Check the fluid level.

    2. Jack up the front of the vehicle and support it with stands.

    3. Turn the steering wheel.


      1. With the engine stopped, turn the wheel slowly from lock to lock several times.

    4. Lower the vehicle.

    5. Start the engine.


      1. Run the engine at idle for a few minutes.

    6. Turn the steering wheel.


      1. With the engine idling, turn the wheel to the left or right full lock position and keep it there for 2 to 3 seconds, and then turn the wheel to the opposite full lock position and keep it there for 2 to 3 seconds.*1

      2. Repeat *1 several times.

    7. Stop the engine.

    8. Check for foaming or emulsification.

      If the system has to be bled twice specifically because of foaming or emulsification, check for fluid leaks in the power steering system.

    9. Check the fluid level.

  3. CHECK POWER STEERING FLUID LEVEL


    1. Keep the vehicle horizontal.

    2. With the engine stopped, check the fluid level in the reservoir.

      If necessary, add fluid.

      Fluid
      ATF "DEXRON" II or III, or equivalent.

      Tech Tips

      If the fluid is hot (over 40°C (104°F)), make sure that the fluid level is within the HOT range on the reservoir. If the fluid is cold, make sure that it is within the COLD range.

    3. Start the engine and run it at idle.

    4. Turn the steering wheel from lock to lock several times to raise the fluid temperature.

      Fluid temperature
      80°C (176°F)

    5. Check for foaming or emulsification.

      If foaming or emulsification is identified, bleed air from the power steering system.

    6. B001FAHE08
      Text in Illustration
      *a Engine Idling
      *b Engine Stopped
      *c 5 mm or less

      With the engine idling, measure the fluid level in the reservoir.

    7. Stop the engine.

    8. Wait a few minutes and remeasure the fluid level in the reservoir.

      Maximum increase in fluid level
      Approximately 5 mm (0.197 in.)

      If the fluid level increase is more than the maximum, bleed air from the power steering system.

    9. Check the fluid level.

  4. CHECK STEERING FLUID PRESSURE


    1. Disconnect the pressure feed tube from the vane pump.

    2. B001CZPE02
      Text in Illustration
      *1 Gasket
      *2 Union Bolt
      *a In
      *b Out
      *c Attachment

      Connect SST as shown in the illustration.

      SST
      09640-10010   ( 09641-01010, 09641-01040, 09641-01070 )

      Note

      Check that the valve of SST is in the open position.

    3. Bleed air from the power steering system.

      Note

      Check the level of power steering fluid and refill as necessary.

    4. Start the engine and run it at idle.

    5. Turn the steering wheel from lock to lock several times to raise the fluid temperature.

      Fluid temperature
      80°C (176°F)
    6. B001EJEE02
      Text in Illustration
      *1 Power Steering Gear
      *2 Power Steering Fluid Reservoir
      *3 Power Steering Vane Pump
      *a Valve Closed

      With the engine idling, close the valve of SST and observe the reading on SST.

      Standard fluid pressure
      8800 to 9300 kPa (89.7 to 94.8 kgf/cm2, 1276 to 1348 psi)

      Note


      • Do not keep the valve closed for more than 10 seconds.

      • Do not allow the fluid temperature to become too high.

      If the pressure is not as specified, check for fluid leaks and replace parts as necessary.

    7. B001DIPE02
      Text in Illustration
      *1 Power Steering Gear
      *2 Power Steering Fluid Reservoir
      *3 Power Steering Vane Pump
      *a Valve Open

      With the engine idling, open the valve fully.

    8. Measure the fluid pressure at engine speeds of 1000 rpm and 3000 rpm.

      Fluid pressure difference
      490 kPa (5.0 kgf/cm2, 71 psi) or less

      Note

      Do not turn the steering wheel.

      If the pressure difference is not within the specified range, check for fluid leaks and replace parts as necessary.

    9. B001HZ7E02
      Text in Illustration
      *1 Power Steering Gear (Lock Position)
      *2 Power Steering Fluid Reservoir
      *3 Power Steering Vane Pump
      *a Valve Open

      With the engine idling and the valve fully open, turn the steering wheel left or right to the full lock position. Observe the reading on SST.

      Standard fluid pressure
      8800 to 9300 kPa (89.7 to 94.8 kgf/cm2, 1276 to 1348 psi)

      Note


      • Do not keep the steering wheel in the full lock position for more than 10 seconds.

      • Do not allow the fluid temperature to become too high.

      If the pressure is not as specified, check for fluid leaks and replace parts as necessary.

    10. Disconnect SST.

    11. Connect the pressure feed tube to the vane pump.

    12. Bleed air from the power steering system.

      Note

      Check the level of power steering fluid and refill as necessary.