VANE PUMP(for 1KD-FTV) INSTALLATION

PROCEDURE

1. INSTALL VANE PUMP ASSEMBLY

   
   

   1. Coat a new O-ring with power steering fluid and install it to the vane pump.

   2. Install the pump with the 2 nuts.

      Torque:

      39 N*m  { 398 kgf*cm, 29 ft.*lbf }

2. INSTALL NO. 1 OIL RESERVOIR TO PUMP HOSE

   
   

   1. Install the oil reservoir to pump hose with the clamp.

      Tech Tips

      
      

      • Install the pump side of the hose so that the paint mark faces the front of the vehicle. Align the paint mark on the reservoir tank side of the hose to the tank port rib.

      • Make sure the claws of the clamp on the pump side face the front of the vehicle. Also make sure the claws of the clamp claw on the reservoir tank side face the top of the vehicle.

3. INSTALL PRESSURE FEED TUBE ASSEMBLY

   
   

   1. Install a new gasket to the pressure feed tube.

   2. Connect the pressure feed tube and install the union bolt.

      Torque:

      50 N*m  { 510 kgf*cm, 37 ft.*lbf }

      Tech Tips

      Make sure the stopper of the pressure feed tube touches the vane pump.

   3. Connect the 2 connectors.

4. INSTALL ENGINE REAR UNDER COVER ASSEMBLY

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5. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

   Click here

6. INSTALL FRONT BUMPER LOWER COVER

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7. INSTALL FRONT FENDER APRON SEAL LH

   
   

   1. Attach the 5 clips install the apron seal.

8. INSTALL NO. 1 FRONT FENDER APRON TO FRAME SEAL LH

   
   

   1. Attach the 5 clips install the apron seal.

9. INSTALL FRONT WHEEL LH

   Torque:

   for steel wheel

   112 N*m  { 1137 kgf*cm, 82 ft.*lbf }

   for aluminum wheel

   103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

11. ADD POWER STEERING FLUID

12. BLEED AIR FROM POWER STEERING SYSTEM

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13. INSPECT FOR POWER STEERING FLUID LEAK