PARKING BRAKE ASSEMBLY REASSEMBLY

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL PARKING BRAKE SHOE HOLD DOWN SPRING PIN


    1. Install the parking brake shoe hold down spring pin (for front side).

    2. Install the parking brake shoe hold down spring pin (for rear side).

  2. APPLY HIGH-TEMPERATURE GREASE


    1. A01XCUVE01
      Text in Illustration
      *1 High temperature grease

      Apply a light coat of high-temperature grease to the areas of the backing plate which make contact with the shoe as shown in the illustration.

  3. INSTALL PARKING BRAKE SHOE LEVER LH


    1. Apply a light coat of high-temperature grease to the areas of the parking brake shoe lever which make contact with the No. 2 parking brake shoe assembly.

    2. A01XF7W

      Install the parking brake shoe lever and shim to the No. 2 parking brake shoe assembly with a new C-washer as shown in the illustration.

    3. A01XKF6

      Using a feeler gauge, measure the clearance between the No. 2 parking brake shoe assembly and parking brake shoe lever.

      Standard clearance
      Less than 0.25 mm (0.00984 in.)
      If the clearance is not within the specification, replace the shim with one of a different thickness so that the clearance is within the specification.
      Standard Shim
      Shim Thickness Shim Thickness
      0.2 mm (0.00787 in.) 0.5 mm (0.0197 in.)
      0.3 mm (0.0118 in.) 0.6 mm (0.0236 in.)
      0.4 mm (0.0157 in.) 0.9 mm (0.0354 in.)

  4. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER


    1. A01XH03

      Using needle-nose pliers, connect the No. 3 parking brake cable assembly to the parking brake shoe lever as shown in the illustration.

      Note

      Be careful not to damage the No. 3 parking brake cable assembly.

  5. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING


    1. Install the parking brake shoe return tension spring to the No. 2 parking brake shoe assembly.

  6. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. Connect the parking brake shoe return tension spring to install the No. 1 parking brake shoe assembly.

  7. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A01XEISE04
      Text in Illustration
      *1 High-temperature grease

      Apply a light coat of high-temperature grease to the areas of the shoe adjusting screw set shown in the illustration.

    2. Install the parking brake shoe adjusting screw set.

  8. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH


    1. Install the No. 2 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cups and parking brake shoe hold down spring.

  9. INSTALL PARKING BRAKE SHOE STRUT LH


    1. Install the parking brake shoe strut and parking brake shoe strut compression spring.

  10. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH


    1. Install the No. 1 parking brake shoe assembly to the backing plate with the parking brake shoe hold down spring cups and parking brake shoe hold down spring.

  11. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING


    1. Install the 2 parking brake shoe return tension spring.

      Tech Tips

      First install the front side spring, and then the rear side spring.

  12. CHECK PARKING BRAKE INSTALLATION

    A01XE0VE01

    1. Check that each part is installed properly.

      Text in Illustration
      *A LH *B RH
      *a Front - -

      Note

      There should be no oil or grease adhering to the friction surfaces of the shoe lining and disc.

  13. INSTALL REAR DISC

    Click here

  14. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. Connect the rear disc brake cylinder with the 2 bolts.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  15. INSPECT PARKING BRAKE LEVER TRAVEL

    Click here

  16. ADJUST PARKING BRAKE LEVER TRAVEL

    Click here

  17. INSTALL REAR WHEEL LH

    Torque:
    for Aluminum Wheel
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
    for Steel Wheel
    112 N*m  { 1137 kgf*cm, 82 ft.*lbf }