REAR BRAKE INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.

PROCEDURE


  1. INSTALL REAR DISC


    1. Align the matchmarks and install the rear disc.

      Tech Tips

      When replacing the disc with a new one, select the installation position where the disc has the smallest runout.

  2. INSTALL REAR DISC BRAKE BUSH DUST BOOT


    1. A01XCAZE02
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire circumference of a new rear disc brake bush dust boot where it contacts the rear disc brake cylinder mounting, and the entire inner circumference of both ends.

      Tech Tips

      Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to the rear disc brake bush dust boot.

      Note

      Apply a sufficient amount of lithium soap base glycol grease to the entire circumference of the rear disc brake bush dust boot and rear disc brake cylinder mounting contact surfaces.

    2. Install the rear disc brake bush dust boot to the rear disc brake cylinder mounting.

  3. INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSH


    1. A01XEYTE02
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to a new rear disc brake cylinder slide bush.

      Tech Tips

      Apply at least 0.8 g (0.03 oz.) of lithium soap base glycol grease to the rear disc brake cylinder slide bush.

    2. Install the rear disc brake cylinder slide bush to the rear disc brake cylinder mounting.

    3. A01XKI0E02
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the cylinder slide pin, insert it into the rear disc brake cylinder slide bush in order to properly grease the parts, and then remove it.

  4. INSTALL REAR DISC BRAKE CYLINDER HOLE PLUG


    1. A01XCX2E02
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to a new rear disc brake cylinder hole plug.

    2. Install the rear disc brake cylinder hole plug to the rear disc brake cylinder mounting.

  5. INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH


    1. Install the rear disc brake cylinder mounting and 2 plate washers with the 2 bolts.

      Torque:
      100 N*m  { 1020 kgf*cm, 74 ft.*lbf }

  6. INSTALL REAR NO. 1 DISC BRAKE PAD SUPPORT PLATE


    1. Install the 2 rear disc No. 1 brake pad support plates to the rear disc brake cylinder mounting.

  7. INSTALL REAR NO. 2 DISC BRAKE PAD SUPPORT PLATE


    1. Install the 2 rear disc No. 2 brake pad support plates to the rear disc brake cylinder mounting.

  8. INSTALL REAR DISC BRAKE PAD WEAR INDICATOR PLATE


    1. Install the rear disc brake pad wear indicator plate to the inner side disc brake pad.

      Tech Tips

      Install the rear disc brake pad wear indicator facing downward.

  9. INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM

    Note

    If necessary, replace the rear disc brake anti-squeal shim when replacing the rear disc brake pad.


    1. Install the rear disc brake anti-squeal shims to the rear disc brake pads.

      Note

      There should be no oil or grease on the friction surfaces of the rear disc brake pads and the rear disc.

  10. INSTALL REAR DISC BRAKE PAD


    1. Install the 2 rear disc No. 1 and No. 2 brake pad support plates to the rear disc brake cylinder mounting.

    2. Install the 2 rear disc brake pads together with the rear disc brake anti-squeal shims to the rear disc brake cylinder.

  11. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY LH


    1. A01XKS2E02
      Text in Illustration
      *1 Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the sliding surfaces of the rear disc brake cylinder slide pins.

    2. Install the rear disc brake cylinder with the 2 rear disc brake cylinder slide pins.

      Torque:
      88 N*m  { 900 kgf*cm, 65 ft.*lbf }

  12. CONNECT REAR FLEXIBLE HOSE LH


    1. Connect the rear flexible hose to the rear disc brake cylinder with the new union bolt and a new gasket.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

  13. BLEED BRAKE LINE (for Hydraulic Brake Booster)

    Click here

  14. BLEED BRAKE LINE (for Vacuum Brake Booster)

    Click here

  15. INSTALL REAR WHEEL

    Torque:
    for Aluminum Wheel
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }
    for Steel Wheel
    112 N*m  { 1137 kgf*cm, 82 ft.*lbf }