BRAKE BOOSTER INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS

   
   

   1. Install the lock nut and brake master cylinder push rod clevis to the brake booster assembly.

      Tech Tips

      Tighten the lock nut after adjusting the brake pedal height.

2. INSTALL BRAKE BOOSTER GASKET

   
   

   1. Install a new brake booster gasket to the brake booster assembly.

3. INSTALL BRAKE BOOSTER ASSEMBLY

   
   

   1. Install the brake booster assembly to the body with the 4 nuts.

      Torque:

      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

      Note

      Do not damage the brake lines.

4. INSTALL CHECK VALVE GROMMET

   
   

   1. Install a check valve grommet to the brake booster assembly.

5. INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY

   
   

   1. Install the vacuum check valve assembly to the brake booster assembly.

6. CONNECT VACUUM HOSE

   
   

   1. Connect the vacuum hose with the clip.

7. INSTALL PUSH ROD PIN

   Click here

8. INSTALL BRAKE PEDAL RETURN SPRING

9. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY

   
   

   1. Install the brake master cylinder sub-assembly Click here.

10. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for RHD)

    
    

    1. Install the clutch master cylinder assembly Click here.

11. CONNECT BRAKE TUBE CLAMP (for RHD)

    
    

    1. Connect the 2 brake tube clamps to the body.

    2. Install the brake tube to the clamps.

12. INSTALL AIR CLEANER CASE (for 2TR-FE RHD)

    
    

    1. Install the air cleaner case Click here.

13. INSTALL AIR CLEANER CASE ASSEMBLY (for 5L-E RHD)

    
    

    1. Install the air cleaner case assembly Click here.

14. BLEED BRAKE SYSTEM

    Click here

15. FILL RESERVOIR WITH BRAKE FLUID

    Click here

16. BLEED CLUTCH LINE

    Click here

17. CHECK FLUID LEVEL IN RESERVOIR

    Click here

18. CHECK FOR BRAKE FLUID LEAK FROM CLUTCH LINE

19. CHECK AND ADJUST BRAKE PEDAL

    
    

    1. Check and adjust the brake pedal Click here.