BRAKE MASTER CYLINDER INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.

PROCEDURE


  1. INSTALL BRAKE MASTER CYLINDER SUB-ASSEMBLY


    1. for LHD:


      1. Install a new O-ring to the brake master cylinder sub-assembly.

      2. Install the brake master cylinder with 2 nuts.

        Torque:
        13 N*m  { 127 kgf*cm, 9 ft.*lbf }

      3. Using a union nut wrench, connect the 2 brake lines to the brake master cylinder sub-assembly.

        Torque:
        20 N*m  { 199 kgf*cm, 14 ft.*lbf }

        Note

        Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

      4. Attach the clamp and connect the connector.

    2. for RHD:


      1. A01XDC5

        Install a new O-ring to the brake master cylinder sub-assembly.

      2. Install the brake master cylinder and new clamp to the brake booster with 2 nuts.

        Torque:
        13 N*m  { 127 kgf*cm, 9 ft.*lbf }

      3. Using a union nut wrench, connect the 2 brake lines to the brake master cylinder sub-assembly.

        Torque:
        20 N*m  { 199 kgf*cm, 14 ft.*lbf }

        Note

        Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

      4. Connect the connector.

  2. CONNECT CLUTCH TUBE (for Manual Transmission)


    1. Connect the clutch tube to the brake master cylinder reservoir assembly with the clip.

  3. INSTALL BRAKE ACTUATOR ASSEMBLY (for RHD)


    1. Install the brake actuator sub-assembly Click here.

  4. INSTALL AIR CLEANER CASE (for 2TR-FE RHD)


    1. Install the air cleaner case Click here.

  5. INSTALL AIR CLEANER CASE ASSEMBLY (for 5L-E RHD)


    1. Install the air cleaner case assembly Click here.

  6. BLEED BRAKE SYSTEM

    Click here

  7. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  8. BLEED CLUTCH LINE

    Click here

  9. CHECK FLUID LEVEL IN RESERVOIR

    Click here

  10. CHECK FOR BRAKE FLUID LEAK FROM CLUTCH LINE