BRAKE PEDAL(for Hydraulic Brake Booster) INSTALLATION

CAUTION / NOTICE / HINT

PROCEDURE

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

   
   

   1. Temporarily install the reinforcement set bolt.

   2. for LHD:

      
      

      1. Install the hydraulic brake booster Click here.

   3. for RHD:

      
      

      1. Install the hydraulic brake booster Click here.

   4. Install the brake pedal support sub-assembly with the 4 nuts.

      Torque:

      14 N*m  { 145 kgf*cm, 10 ft.*lbf }

   5. Install the brake pedal support reinforcement set bolt.

      Torque:

      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

2. INSTALL PUSH ROD PIN

   
   

   1. 

      Text in Illustration

      *1	Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

   2. 

      Set the master cylinder push rod clevis in place, insert the push rod pin from the left side of the vehicle, and then install a new clip.

3. INSTALL BRAKE PEDAL RETURN SPRING

   
   

   1. Apply a light coat of lithium soap base glycol grease to inner surface of the hole in the brake pedal support sub-assembly.

   2. Install the brake pedal return spring to the brake pedal support sub-assembly.

4. INSTALL STOP LIGHT SWITCH ASSEMBLY

   
   

   1. Install the stop light switch Click here.

   2. Connect the stop light switch connector.

5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

   
   

   1. Install the lower No. 1 instrument panel airbag assembly Click here.

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

   Note

   When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

7. BLEED BRAKE SYSTEM

   Click here

8. FILL RESERVOIR WITH BRAKE FLUID

   Click here

9. BLEED CLUTCH LINE

   Click here

10. CHECK FLUID LEVEL IN RESERVOIR

    Click here

11. CHECK FOR BRAKE FLUID LEAK FROM CLUTCH LINE

12. CHECK AND ADJUST BRAKE PEDAL

    
    

    1. Check and adjust brake pedal Click here.