FRONT BRAKE REASSEMBLY

CAUTION / NOTICE / HINT

PROCEDURE

1. TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

   
   

   1. Temporarily install the front disc brake bleeder plug to the disc brake cylinder assembly.

      Tech Tips

      The front disc brake bleeder plug will be tightened to the torque specification in the "Bleed Brake Line" procedure.

   2. Install the front disc brake bleeder plug cap to the bleeder plug.

2. INSTALL PISTON SEAL

   
   
   1. 

      Text in Illustration

      *1	Lithium soap base glycol grease

      Apply a light coat of lithium soap base glycol grease to the entire inner and outer circumference of 4 new piston seals.

   2. Install the 4 piston seals to the disc brake cylinder assembly.

3. INSTALL FRONT DISC BRAKE PISTON

   
   
   1. 

      Text in Illustration

      *1	Lithium soap base glycol grease
      *2	Front Disc Brake Piston
      *3	Cylinder Boot

      Apply a light coat of lithium soap base glycol grease to the entire inner circumference of 4 new cylinder boots.

   2. Apply a light coat of lithium soap base glycol grease to the entire outer circumference of the 4 front disc brake pistons where they contact the cylinder boots and front disc brake cylinder.

   3. Install the 4 cylinder boots to the 4 front disc brake pistons.

   4. Install the 4 front disc brake pistons to the front disc brake cylinder.

      Note

      Do not forcibly install the piston into the disc brake cylinder.

4. INSTALL CYLINDER BOOT

   
   
   1. 

      Text in Illustration

      *1	Cylinder Boot
      *2	Front Disc Brake Piston Set Ring

      Install one side of each of the 4 cylinder boots to the front disc brake cylinder.

      Note

      
      

      • Install the cylinder boot securely into the grooves of the disc brake cylinder and front disc brake piston.

      • Do not damage the cylinder boot.

5. INSTALL FRONT DISC BRAKE PISTON SET RING

   
   

   1. Install the 4 front disc brake set rings.