REAR DIFFERENTIAL LOCK ACTUATOR INSTALLATION

PROCEDURE


  1. INSTALL DIFFERENTIAL LOCK SHIFT ACTUATOR

    B001HKTE06
    Text in Illustration
    *1 Shift Fork
    *2 Actuator Installation Hole
    *a Outside

    1. Check that the outermost rack tooth of the shift fork is approximately above the center line of the actuator installation hole.

    2. B001CF2E01
      Text in Illustration
      *a Matchmark
      *b Groove

      Make sure that the matchmarks on the pinion of the actuator are in the range of 0 to 5 degrees clockwise from the center line of the actuator.

      Note


      • If the matchmarks are not within this range, rotate the pinion.

      • Do not apply positive battery voltage directly to the terminals.

      • If the matchmarks move to the limit of rotation, stop applying electric current.

    3. Install a new O-ring to the actuator.

    4. Apply a light coat of gear oil to the O-ring.

    5. Apply MP grease to the gear.

    6. B001EICE03
      Text in Illustration
      *a Knock Pin

      Mack sure that the outermost rack tooth of the shift fork aligns with the matchmarks on the pinion of the actuator.

    7. Install the actuator so that the knock pin on the carrier side fits into the long hole on the actuator side.

      Tech Tips

      Do not damage the O-ring of the actuator.

    8. Rotate the actuator counterclockwise so that the knock pin slides to the end of the hole as shown in the illustration.

    9. Install the bolts.

      Torque:
      26.5 N*m  { 270 kgf*cm, 20 ft.*lbf }

    10. Connect the differential lock actuator connector.

    11. Connect the rear differential lock actuator breather hose to the differential actuator assembly.

  2. ADD DIFFERENTIAL OIL

    Click here