FRONT PROPELLER SHAFT ASSEMBLY REASSEMBLY

PROCEDURE


  1. INSTALL FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING

    Tech Tips

    Use the same procedure for all propeller shaft universal joint spider bearing.


    1. A01XCIW

      Apply MP grease to a new spider and spider bearing.

      Note

      Be careful not to apply too much grease.

    2. Install the universal joint spider to the propeller shaft.

    3. A01XCS2E01

      Using SST, install 2 of the spider bearings to the universal joint spider.

      SST
      09332-25010

    4. Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal width.

      SST
      09332-25010
    5. A01XLX5

      Install 4 new snap rings of equal thickness which will allow no axial play.

      Tech Tips

      Do not reuse the snap rings.

      Standard Snap Ring
      Part No. Mark Specified Condition
      90520-25039 1

      2.28 to 2.30 mm

      (0.0898 to 0.0905 in.)
      90520-25040 2

      2.30 to 2.32 mm

      (0.0906 to 0.0913 in.)
      90520-25041 -

      2.32 to 2.34 mm

      (0.0914 to 0.0921 in.)
      90520-25042 Brown

      2.34 to 2.36 mm

      (0.0922 to 0.0929 in.)
      90520-25043 Blue

      2.36 to 2.38 mm

      (0.0930 to 0.0937 in.)
      90520-25044 6

      2.38 to 2.40 mm

      (0.0938 to 0.0944 in.)
      90520-25045 7

      2.40 to 2.42 mm

      (0.0945 to 0.0952 in.)
      90520-25046 8

      2.42 to 2.44 mm

      (0.0953 to 0.0960 in.)
      90520-25047 A01XM1B

      2.44 to 2.46 mm

      (0.0961 to 0.0968 in.)
      90520-25048 10

      2.46 to 2.48 mm

      (0.0969 to 0.0976 in.)
      90520-25049 A

      2.48 to 2.50 mm

      (0.0977 to 0.0984 in.)
      90520-25050 B

      2.50 to 2.52 mm

      (0.0985 to 0.0992 in.)
      90520-25051 C

      2.52 to 2.54 mm

      (0.0992 to 0.0999 in.)
      90520-25052 D

      2.54 to 2.56 mm

      (0.1000 to 0.1007 in.)
      90520-25053 E

      2.56 to 2.58 mm

      (0.1008 to 0.1015 in.)
      90520-25054 J

      2.18 to 2.20 mm

      (0.0859 to 0.0866 in.)
      90520-25055 K

      2.20 to 2.22 mm

      (0.0867 to 0.0874 in.)
      90520-25056 F

      2.22 to 2.24 mm

      (0.0875 to 0.0881 in.)
      90520-25057 G

      2.24 to 2.26 mm

      (0.0882 to 0.0889 in.)
      90520-25058 H

      2.26 to 2.28 mm

      (0.0890 to 0.0897 in.)

      Note


      • Use a new retainer ring.

      • Use retainer rings with as close the same thickness as possible on both ends.

    6. A01XJL8E12
      Text in Illustration
      *a Hammering Point

      Using a hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

      Tech Tips

      Install a new spider bearing on the sleeve side using the procedure described above.

    7. Align the matchmarks on the flange yoke and sleeve yoke.

    8. A01XGGXE09

      Using SST, install the spider bearings to the universal joint spider.

      SST
      09332-25010

    9. Using SST, adjust both bearings so that the snap ring grooves are at maximum and equal in width.

      SST
      09332-25010

    10. Install 4 new snap rings of equal thickness which will allow 0 mm (0 in.) of axial play.

      Tech Tips

      Do not reuse the snap rings.

      Standard Snap Ring
      Part No. Mark Specified Condition
      90520-25039 1

      2.28 to 2.30 mm

      (0.0898 to 0.0905 in.)
      90520-25040 2

      2.30 to 2.32 mm

      (0.0906 to 0.0913 in.)
      90520-25041 -

      2.32 to 2.34 mm

      (0.0914 to 0.0921 in.)
      90520-25042 Brown

      2.34 to 2.36 mm

      (0.0922 to 0.0929 in.)
      90520-25043 Blue

      2.36 to 2.38 mm

      (0.0930 to 0.0937 in.)
      90520-25044 6

      2.38 to 2.40 mm

      (0.0938 to 0.0944 in.)
      90520-25045 7

      2.40 to 2.42 mm

      (0.0945 to 0.0952 in.)
      90520-25046 8

      2.42 to 2.44 mm

      (0.0953 to 0.0960 in.)
      90520-25047 A01XM1B

      2.44 to 2.46 mm

      (0.0961 to 0.0968 in.)
      90520-25048 10

      2.46 to 2.48 mm

      (0.0969 to 0.0976 in.)
      90520-25049 A

      2.48 to 2.50 mm

      (0.0977 to 0.0984 in.)
      90520-25050 B

      2.50 to 2.52 mm

      (0.0985 to 0.0992 in.)
      90520-25051 C

      2.52 to 2.54 mm

      (0.0992 to 0.0999 in.)
      90520-25052 D

      2.54 to 2.56 mm

      (0.1000 to 0.1007 in.)
      90520-25053 E

      2.56 to 2.58 mm

      (0.1008 to 0.1015 in.)
      90520-25054 J

      2.18 to 2.20 mm

      (0.0859 to 0.0866 in.)
      90520-25055 K

      2.20 to 2.22 mm

      (0.0867 to 0.0874 in.)
      90520-25056 F

      2.22 to 2.24 mm

      (0.0875 to 0.0881 in.)
      90520-25057 G

      2.24 to 2.26 mm

      (0.0882 to 0.0889 in.)
      90520-25058 H

      2.26 to 2.28 mm

      (0.0890 to 0.0897 in.)

      Note


      • Use a new retainer ring.

      • Use retainer rings with as close to the same thickness as possible on both ends.

    11. A01XLVGE08
      Text in Illustration
      *a Hammering Point

      Using a plastic-faced hammer, tap the yoke until there is no clearance between the spider bearing outer race and snap ring.

      Tech Tips

      Install a new spider bearing on the sleeve side using the procedure described above.

  2. INSPECT PROPELLER SHAFT ASSEMBLY

    Tech Tips


    • When replacing a spider bearing, be sure that the grease fitting hole is facing the direction shown in the illustration.

    • Fill the grease fittings with MP grease.

    A01XKBDE01
    Text in Illustration
    *a Spider Grease Fitting Assembly Direction for Front Propeller Shaft Assembly *b Rear Side

  3. INSPECT FRONT PROPELLER SHAFT UNIVERSAL JOINT SPIDER BEARING

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