MANUAL TRANSMISSION ASSEMBLY(for 1GR-FE) INSTALLATION

PROCEDURE


  1. INSTALL TRANSFER ASSEMBLY

    Click here

  2. INSTALL TRANSMISSION UPPER COVER SUB-ASSEMBLY


    1. Install the transmission upper cover sub-assembly with the 2 bolts.

      Torque:
      12 N*m  { 117 kgf*cm, 8 ft.*lbf }

  3. INSTALL MANUAL TRANSMISSION WITH TRANSFER

    B001IMKE02

    1. Install the manual transmission with transfer with the 9 bolts.

      Torque:
      for bolt A
      72 N*m  { 729 kgf*cm, 53 ft.*lbf }
      for bolt B
      37 N*m  { 379 kgf*cm, 27 ft.*lbf }

  4. CONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. Connect the 2 breather hoses to the transfer adapter.

    2. Connect the 4 breather hoses to the bracket and clutch housing.

    3. Attach the breather hose clamp.

  5. CONNECT WIRE HARNESS


    1. Connect the wire harness with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Attach the 7 clamps.

    3. Connect the 2 connectors.

  6. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. Install the rear No. 1 engine mounting insulator with the 4 bolts.

      Torque:
      73 N*m  { 739 kgf*cm, 54 ft.*lbf }

  7. INSTALL FRONT ENGINE MOUNTING INSULATOR RH


    1. Install the front engine mounting insulator with the bolt.

      Torque:
      12 N*m  { 117 kgf*cm, 8 ft.*lbf }

  8. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. Install the No. 3 frame crossmember sub-assembly with the 4 bolts and 4 nuts.

      Torque:
      72 N*m  { 734 kgf*cm, 53 ft.*lbf }

    2. Install the 4 bolts to the No. 3 frame crossmember sub-assembly.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

  9. INSTALL FRONT SUSPENSION MEMBER BRACKET LH


    1. Install the front suspension member bracket LH with the 4 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  10. INSTALL FRONT SUSPENSION MEMBER BRACKET RH


    1. Install the front suspension member bracket RH with the 4 bolts.

      Torque:
      33 N*m  { 337 kgf*cm, 24 ft.*lbf }

  11. INSTALL CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE


    1. B001EIQE02

      Temporarily install the clutch release cylinder to flexible hose tube with the 3 nuts and a new clip.

    2. Tighten the labeled A.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    3. Tighten the labeled B.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

  12. INSTALL CLUTCH ACCUMULATOR ASSEMBLY

    Click here

  13. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

    Click here

  14. INSTALL STARTER ASSEMBLY

    Click here

  15. INSTALL PROPELLER SHAFT ASSEMBLY

    Click here

  16. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

    Click here

  17. INSTALL TRANSFER CASE LOWER PROTECTOR


    1. Install the transfer case lower protector with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  18. INSTALL PROPELLER SHAFT HEAT INSULATOR


    1. Install the propeller shaft heat insulator with the 2 bolts.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

  19. INSTALL MANIFOLD STAY

    Click here

  20. INSTALL NO. 2 MANIFOLD STAY

    Click here

  21. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  22. ADD MANUAL TRANSMISSION OIL

  23. INSPECT MANUAL TRANSMISSION OIL

    Click here

  24. INSTALL SHIFT LEVER ASSEMBLY


    1. B001HW4

      Apply MP grease to the tip of the shift lever assembly.

      Text in Illustration
      B001CHY MP Grease

    2. Cover the shift lever cap with a cloth.

    3. B001CQRE05
      Text in Illustration
      *1 Shift Lever Cap
      *a Press down
      *b Clockwise
      *c Lock

      While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.

  25. INSTALL NO. 1 SHIFT AND SELECT LEVER BOOT


    1. Install the No. 1 shift and select lever boot with the 4 screws.

    2. Attach the 2 clips.

  26. INSTALL CONSOLE BOX ASSEMBLY

    for Manual Transmission: Click here

    w/ Refrigerated Cool Box: Click here

  27. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.