MANUAL TRANSMISSION ASSEMBLY REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY


    1. Remove the knob from the shift lever.

  3. REMOVE CONSOLE PANEL SUB-ASSEMBLY

    for Manual Transmission: Click here

    w/ Refrigerated Cool Box: Click here

  4. REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT


    1. B001GENE04
      Text in Illustration
      *1 Clip
      *2 Screw

      Remove the 4 screws, 2 clips and shift and select lever boot.

  5. REMOVE SHIFT LEVER ASSEMBLY


    1. B001F0E

      Detach the shift lever cap boot from the manual transmission.

    2. Cover the shift lever cap with a cloth.

    3. B001CM1E01
      Text in Illustration
      *1 Shift Lever Cap
      *a Press Down
      *b Counterclockwise
      *c Pull out

      While pressing down on the shift lever cap, turn it counterclockwise, and then pull to remove the shift lever assembly.

  6. REMOVE TRANSFER CASE LOWER PROTECTOR


    1. Remove the 4 bolts and lower protector.

  7. DRAIN MANUAL TRANSMISSION OIL

    Click here

  8. REMOVE FRONT PROPELLER SHAFT ASSEMBLY


    1. Remove the front propeller shaft Click here.

  9. REMOVE PROPELLER SHAFT ASSEMBLY


    1. Remove the propeller shaft Click here.

  10. DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

    B001HNN

    1. Remove the 2 bolts and disconnect the release cylinder assembly.

  11. REMOVE STARTER ASSEMBLY


    1. for 1.4 kW Type:

      Remove the starter Click here.

    2. for 2.0 kW Type:

      Remove the starter Click here.

  12. REMOVE FRONT SUSPENSION MEMBER BRACKET LH


    1. B001D4X

      Remove the 4 bolts and member bracket.

  13. REMOVE FRONT SUSPENSION MEMBER BRACKET RH


    1. B001E57

      Remove the 4 bolts and member bracket.

  14. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. Support the rear side of the transmission with a support stand.

    2. B001CC5

      Remove the 4 bolts from the mounting insulator.

    3. B001DEB

      Remove the 4 bolts, 4 nuts and frame crossmember.

  15. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

    B001EE1

    1. Remove the 5 bolts, front engine mounting insulator and mounting insulator.

  16. REMOVE MANIFOLD STAY

    Click here

  17. DISCONNECT WIRE HARNESS


    1. Disconnect the 2 connectors and 4 clamps.

      B001DAE

  18. DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. B001I6H

      Disconnect the 3 breather hoses from the transfer adapter and transfer.

    2. Disconnect the 2 breather hoses from the bracket.

  19. REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY


    1. B001CXH

      Using a transmission jack, support the transmission.

    2. Remove the support stand from the transmission.

    3. Remove the 8 bolts and transmission unit.

  20. REMOVE TRANSFER ASSEMBLY

    Click here