CLUTCH UNIT(for 2TR-FE) REMOVAL

PROCEDURE

1. REMOVE MANUAL TRANSMISSION ASSEMBLY

   
   

   1. Remove the manual transmission assembly Click here.

2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY

   

   
   

   1. Remove the release fork and release bearing from the clutch housing.

3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY

   

   
   

   1. Remove the clip and release bearing from the release fork.

4. REMOVE CLUTCH RELEASE FORK BOOT

5. REMOVE RELEASE FORK SUPPORT

   
   

   1. Remove the release fork support from the manual transmission unit.

6. REMOVE CLUTCH COVER ASSEMBLY

   
   
   1. 

      Text in Illustration

      *a

      Matchmark

      Place matchmarks on the clutch cover and flywheel.

   2. Loosen each set bolt one turn at a time until spring tension is released.

   3. Remove the 6 set bolts and pull off the clutch cover.

      Note

      Do not drop the clutch disc.

7. REMOVE CLUTCH DISC ASSEMBLY

   Note

   Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.