CLUTCH UNIT(for 1GD-FTV) REMOVAL

PROCEDURE


  1. REMOVE MANUAL TRANSMISSION ASSEMBLY

    Click here

  2. REMOVE CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A01XFCL

      Remove the release fork and release bearing from the clutch housing.

  3. REMOVE CLUTCH RELEASE BEARING ASSEMBLY


    1. A01XD5G

      Remove the clip and release bearing from the release fork.

  4. REMOVE CLUTCH RELEASE FORK BOOT

  5. REMOVE RELEASE FORK SUPPORT


    1. Remove the release fork support from the manual transmission unit.

  6. REMOVE CLUTCH COVER ASSEMBLY


    1. A01XLMFE01
      Text in Illustration
      *a Matchmark

      Place matchmarks on the clutch cover and flywheel.

    2. Loosen each set bolt one turn at a time until spring tension is released.

    3. Remove the 6 set bolts and pull off the clutch cover.

      Note

      Do not drop the clutch disc.

  7. REMOVE CLUTCH DISC ASSEMBLY

    Note

    Keep the lining part of the clutch disc, the pressure plate and the surface of the flywheel away from oil and foreign matter.