CLUTCH MASTER CYLINDER(for LHD) INSTALLATION

PROCEDURE


  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY


    1. Install the clutch master cylinder with the 2 bolts.

      Torque:
      12 N*m  { 120 kgf*cm, 9 ft.*lbf }
    2. B001CDCE01
      Text in Illustration
      *1 MP grease

      Apply MP grease to the contact surfaces of the pin and clevis bush.

    3. Connect the clevis to the clutch pedal with the pin.

    4. Install a new clip to the pin.

    5. Install the clutch start switch with the nut.

      Torque:
      16 N*m  { 160 kgf*cm, 12 ft.*lbf }

    6. Using a union nut wrench, connect the flexible tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    7. B001HOIE01
      Text in Illustration
      *1 Paint Mark
      B001CHY Top
      B001DEF Left
      B001HIB Rear

      Connect the clutch reservoir hose.

      Tech Tips


      • Make sure the paint mark of the clutch reservoir hose is facing upward.

      • Make sure the direction of the clamp is as shown in the illustration.

  2. INSTALL CLUTCH PEDAL WITH CLUTCH MASTER CYLINDER


    1. Install the clutch pedal with clutch master cylinder to the vehicle with the 2 nuts and bolt.

      Torque:
      for nut
      16 N*m  { 163 kgf*cm, 12 ft.*lbf }
      for bolt
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

    2. w/ Cruise Control:

      Connect the clutch switch connector.

    3. Connect the clutch start switch connector.

  3. INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY


    1. Install the driver side junction block Click here.

  4. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE


    1. Using a union nut wrench, connect the flexible hose tube.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  5. CONNECT CLUTCH RESERVOIR TUBE


    1. B001EFI

      Connect the clutch reservoir tube.

      Text in Illustration
      B001CHY Top
      B001DEF Left

      Tech Tips

      Make sure the direction of the clamp is as shown in the illustration.

  6. FILL RESERVOIR WITH BRAKE FLUID

    Click here

  7. BLEED CLUTCH LINE

    Click here

  8. CHECK FLUID LEVEL IN RESERVOIR

    Click here

  9. CHECK FOR BRAKE FLUID LEAK FROM CLUTCH LINE

  10. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY

    Click here