Tech Tips
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace parts as necessary.
Inspect the fuses and relays related to this system before inspecting the suspected areas below.
| Symptom | Suspected Area | See page |
|---|---|---|
| Clutch grabs/chatters | Engine mounting (Loose) | - |
| Clutch disc (Excessive runout) (for 1GR-FE) | ||
| Clutch disc (Excessive runout) (for 1KD-FTV) | ||
| Clutch disc (Excessive runout) (for 5L-E) | ||
| Clutch disc (Excessive runout) (for 2TR-FE) | ||
| Clutch disc (Excessive runout) (for 1GD-FTV) | ||
| Clutch disc (Oily) (for 1GR-FE) | ||
| Clutch disc (Oily) (for 1KD-FTV) | ||
| Clutch disc (Oily) (for 5L-E) | ||
| Clutch disc (Oily) (for 2TR-FE) | ||
| Clutch disc (Oily) (for 1GD-FTV) | ||
| Clutch disc (Worn out) (for 1GR-FE) | ||
| Clutch disc (Worn out) (for 1KD-FTV) | ||
| Clutch disc (Worn out) (for 5L-E) | ||
| Clutch disc (Worn out) (for 2TR-FE) | ||
| Clutch disc (Worn out) (for 1GD-FTV) | ||
| Clutch disc (Glazed) (for 1GR-FE) | ||
| Clutch disc (Glazed) (for 1KD-FTV) | ||
| Clutch disc (Glazed) (for 5L-E) | ||
| Clutch disc (Glazed) (for 2TR-FE) | ||
| Clutch disc (Glazed) (for 1GD-FTV) | ||
| Diaphragm spring (Tip out of alignment) (for 1GR-FE) | ||
| Diaphragm spring (Tip out of alignment) (for 1KD-FTV) | ||
| Diaphragm spring (Tip out of alignment) (for 5L-E) | ||
| Diaphragm spring (Tip out of alignment) (for 2TR-FE) | ||
| Diaphragm spring (Tip out of alignment) (for 1GD-FTV) | ||
| Clutch pedal spongy | Clutch line (Air in line) | |
| Master cylinder (Damaged) (for LHD) | ||
| Master cylinder (Damaged) (for RHD) | ||
| Release cylinder rubber (Damaged) (for 1GR-FE) | ||
| Release cylinder rubber (Damaged) (for 1KD-FTV) | ||
| Release cylinder rubber (Damaged) (for 5L-E) | ||
| Release cylinder rubber (Damaged) (for 2TR-FE) | ||
| Release cylinder rubber (Damaged) (for 1GD-FTV) | ||
| Clutch noisy | Release bearing (Worn, dirty or damaged) (for 1GR-FE) | |
| Release bearing (Worn, dirty or damaged) (for 1KD-FTV) | ||
| Release bearing (Worn, dirty or damaged) (for 5L-E) | ||
| Release bearing (Worn, dirty or damaged) (for 2TR-FE) | ||
| Release bearing (Worn, dirty or damaged) (for 1GD-FTV) | ||
| Clutch slips | Clutch pedal (Free play out of adjustment) (for LHD) | |
| Clutch pedal (Free play out of adjustment) (for RHD) | ||
| Clutch disc (Oily) (for 1GR-FE) | ||
| Clutch disc (Oily) (for 1KD-FTV) | ||
| Clutch disc (Oily) (for 5L-E) | ||
| Clutch disc (Oily) (for 2TR-FE) | ||
| Clutch disc (Oily) (for 1GD-FTV) | ||
| Clutch disc (Worn out) (for 1GR-FE) | ||
| Clutch disc (Worn out) (for 1KD-FTV) | ||
| Clutch disc (Worn out) (for 5L-E) | ||
| Clutch disc (Worn out) (for 2TR-FE) | ||
| Clutch disc (Worn out) (for 1GD-FTV) | ||
| Diaphragm spring (Damaged) (for 1GR-FE) | ||
| Diaphragm spring (Damaged) (for 1KD-FTV) | ||
| Diaphragm spring (Damaged) (for 5L-E) | ||
| Diaphragm spring (Damaged) (for 2TR-FE) | ||
| Diaphragm spring (Damaged) (for 1GD-FTV) | ||
| Flywheel (Distorted) (for 1GR-FE) | ||
| Flywheel (Distorted) (for 1KD-FTV) | ||
| Flywheel (Distorted) (for 5L-E) | ||
| Flywheel (Distorted) (for 2TR-FE) | ||
| Flywheel (Distorted) (for 1GD-FTV) | ||
| Clutch does not disengage | Clutch pedal (Free play out of adjustment) (for LHD) | |
| Clutch pedal (Free play out of adjustment) (for RHD) | ||
| Clutch line (Air in line) | ||
| Release cylinder cup (Damaged) (for 1GR-FE) | ||
| Release cylinder cup (Damaged) (for 1KD-FTV) | ||
| Release cylinder cup (Damaged) (for 5L-E) | ||
| Release cylinder cup (Damaged) (for 2TR-FE) | ||
| Release cylinder cup (Damaged) (for 1GD-FTV) | ||
| Clutch disc (Out of line) (for 1GR-FE) | ||
| Clutch disc (Out of line) (for 1KD-FTV) | ||
| Clutch disc (Out of line) (for 5L-E) | ||
| Clutch disc (Out of line) (for 2TR-FE) | ||
| Clutch disc (Out of line) (for 1GD-FTV) | ||
| Clutch disc (Runout excessive) (for 1GR-FE) | ||
| Clutch disc (Runout excessive) (for 1KD-FTV) | ||
| Clutch disc (Runout excessive) (for 5L-E) | ||
| Clutch disc (Runout excessive) (for 2TR-FE) | ||
| Clutch disc (Runout excessive) (for 1GD-FTV) | ||
| Clutch disc (Lining broken) (for 1GR-FE) | ||
| Clutch disc (Lining broken) (for 1KD-FTV) | ||
| Clutch disc (Lining broken) (for 5L-E) | ||
| Clutch disc (Lining broken) (for 2TR-FE) | ||
| Clutch disc (Lining broken) (for 1GD-FTV) | ||
| Clutch disc (Dirty or burned) (for 1GR-FE) | ||
| Clutch disc (Dirty or burned) (for 1KD-FTV) | ||
| Clutch disc (Dirty or burned) (for 5L-E) | ||
| Clutch disc (Dirty or burned) (for 2TR-FE) | ||
| Clutch disc (Dirty or burned) (for 1GD-FTV) | ||
| Clutch disc (Oily) (for 1GR-FE) | ||
| Clutch disc (Oily) (for 1KD-FTV) | ||
| Clutch disc (Oily) (for 5L-E) | ||
| Clutch disc (Oily) (for 2TR-FE) | ||
| Clutch disc (Oily) (for 1GD-FTV) | ||
| Clutch disc (Lack of spline grease) (for 1GR-FE) | ||
| Clutch disc (Lack of spline grease) (for 1KD-FTV) | ||
| Clutch disc (Lack of spline grease) (for 5L-E) | ||
| Clutch disc (Lack of spline grease) (for 2TR-FE) | ||
| Clutch disc (Lack of spline grease) (for 1GD-FTV) |