OIL COOLER(for 2TR-FE) INSTALLATION

PROCEDURE


  1. INSTALL OIL COOLER TUBE SUB-ASSEMBLY


    1. B001IK2

      Install the 2 oil cooler tube clamps with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

      Note

      Make contact with the terminal stopper.

    2. Install the 2 flexible hose clamps, No. 2 oil cooler inlet tube and No. 2 oil cooler outlet tube with the 2 bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  2. INSTALL OIL COOLER HOSE

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. B001GGWE03
      Text in Illustration
      *a Front Side
      *b 2 to 7 mm (0.0788 to 0.2755 in.)

      Install the No. 1 transmission oil cooler hose and No. 2 transmission oil cooler hose to the radiator, and slide the 2 clips to secure them.

      Tech Tips

      Position the claws of the clips so that they do not interfere with other parts unless otherwise specified.

    2. Connect the No. 1 transmission oil cooler hose and No. 2 transmission oil cooler hose to the oil cooler tube sub-assembly, and slide the 2 clips to secure them.

    3. Then pass the No. 1 transmission oil cooler hose and No. 2 transmission oil cooler hose through the No. 1 flexible hose clamp and close the No. 1 flexible hose clamp.

    4. B001HW5E04
      Text in Illustration
      *a Paint Mark
      *b Upper Side
      *c 2 to 7 mm (0.0788 to 0.2755 in.)

      Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the oil cooler tube sub-assembly, and slide the 2 clips to secure them.

  3. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. Install the 2 oil cooler tube clamps to the engine assembly with the 2 bolts.

      Torque:
      for Bolt A
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      for Bolt B
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }
      B001CNPE02
      Text in Illustration
      *1 Flexible Hose Clamp *2 Oil Cooler Tube Clamp

    2. Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.

    3. Close the 2 oil cooler tube clamps and install the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    4. Install the flexible hose clamp to the automatic transmission assembly with the bolt.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
    5. B001GQ2E02
      Text in Illustration
      *a LH Side
      *b 2 to 7 mm (0.0788 to 0.2755 in.)

      Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

    6. B001CVIE06
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

      Torque:
      Specified tightening torque
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 29 N*m (300 kgf*cm, 22 ft.*lbf)

  4. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL


    1. Adjust the automatic transmission fluid level Click here.

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  6. INSTALL REAR ENGINE UNDER COVER ASSEMBLY

    Click here

  7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here