OIL COOLER(for 1GD-FTV) INSTALLATION

PROCEDURE


  1. INSTALL OIL COOLER TUBE SUB-ASSEMBLY


    1. B001E8C

      Install the oil cooler tube sub-assembly to the fan shroud with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

      Tech Tips

      Make contact with the terminal stopper.

  2. INSTALL OIL COOLER HOSE

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. Install the No. 1 transmission oil cooler hose to the radiator and oil cooler tube sub-assembly, and slide the 2 clips to secure them.

      B001CCCE02
      Text in Illustration
      *1 No. 1 Flexible Hose Clamp - -
      *a RH Side *b LH Side
      *c Paint Mark *d 2 to 7 mm (0.0788 to 0.2755 in.)

    2. Attach the clamp.

    3. Install the No. 1 oil cooler inlet hose to the radiator, and slide the clip to secure it.

    4. Install the No. 1 oil cooler outlet hose to the oil cooler tube sub-assembly, and slide the clip to secure it.

    5. Then pass the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose through the No. 1 flexible hose clamp and close the No. 1 flexible hose clamp.

  3. INSTALL OIL COOLER INLET TUBE NO. 1 AND NO . 1 OIL COOLER OUTLET TUBE

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. Install the 2 oil cooler tube clamps to the and engine assembly with the 2 bolts.

      Torque:
      for Bolt A
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      for Bolt B
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }
      B001DHZE02
      Text in Illustration
      *1 Flexible Hose Clamp *2 Oil Cooler Tube Clamp

    2. Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.

    3. Close the 2 oil cooler tube clamps and install the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    4. B001GJ6E02
      Text in Illustration
      *a Upper Side
      *b 2 to 7 mm (0.0788 to 0.2755 in.)

      Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

    5. B001CVIE05
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

      Torque:
      Specified tightening torque
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 29 N*m (300 kgf*cm, 22 ft.*lbf)

  4. INSTALL FRONT EXHAUST PIPE ASSEMBLY

    Click here

  5. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL

    Click here

  6. INSTALL REAR ENGINE UNDER COVER ASSEMBLY

    Click here

  7. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here