OIL COOLER(for 1GR-FE) INSTALLATION

PROCEDURE


  1. INSTALL OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. Install the 2 oil cooler brackets to the oil cooler assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    2. B001IBBE03

      Attach the 2 claws and install the oil cooler assembly to the vehicle body with the 3 bolts in the order shown in the illustration.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  2. INSTALL NO. 3 OIL COOLER TUBE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. Pass the No. 3 oil cooler tube sub-assembly through the hole of vehicle body from the rear of the vehicle and install it to the oil cooler bracket with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  3. INSTALL NO. 6 INLET OIL COOLER HOSE AND NO.6 OUTLET OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. B001HXTE02
      Text in Illustration
      *a Blue Paint Mark
      *b Pink Paint Mark
      *c Yellow Paint Mark
      *d White Paint Mark
      *e Front Side
      *f No hose clamp claw in this region
      *g 205°
      *h 2 to 7 mm (0.0788 to 0.2755 in.)

      Install the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose to the oil cooler, and slide the 2 clips to secure them.

      Note

      Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

    2. Connect the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose to the No. 3 oil cooler tube sub-assembly, and slide the 2 clips to secure them.

      Note

      Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

  4. INSTALL NO. 2 OIL COOLER TUBE SUB-ASSEMBLY


    1. B001CPGE02
      Text in Illustration
      *A w/o Air Cooled Transmission Oil Cooler
      *B w/ Air Cooled Transmission Oil Cooler

      Temporarily install the oil cooler tube to the fan shroud with bolt labeled A. Install bolt labeled B and tighten it to the specified torque. Then tighten bolt labeled A to the specified torque.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  5. INSTALL NO. 5 OIL COOLER INLET HOSE AND NO. 5 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. B001HYNE01
      Text in Illustration
      *a Rear Side
      *b Front Side
      *c 2 to 7 mm (0.0788 to 0.2755 in.)

      Install the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose to the No. 2 oil cooler tube sub-assembly, and slide the 2 clips to secure them.

    2. Connect the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose to the No. 3 oil cooler tube sub-assembly, and slide the 2 clips to secure them.

  6. INSTALL NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. Install the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the No. 2 oil cooler tube, and slide the 2 clips to secure them.

      B001DL6E02
      Text in Illustration
      *A w/o Air Cooled Transmission Oil Cooler *B w/ Air Cooled Transmission Oil Cooler
      *a Rear Side *b No hose clamp claw in this region
      *c 90° *d 17.6°
      *e 130° *f 33.2°
      *g 2 to 7 mm (0.0788 to 0.2755 in.) - -

    2. Connect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose to the radiator, and slide the 2 clips to secure them.

      Note

      Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

  7. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE (w/o Air Cooled Transmission Oil Cooler)


    1. B001CCH

      Install the 2 oil cooler tube clamps to the automatic transmission assembly and engine assembly with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

    2. Install the No. 1 oil cooler inlet tube, No. 1 oil cooler outlet tube and 2 flexible hose clamps to the 2 oil cooler tube clamps with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  8. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE (w/ Air Cooled Transmission Oil Cooler)


    1. B001CEP

      Install the 2 oil cooler tube clamps to the automatic transmission and engine assembly with the 2 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

    2. Connect the ends of the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube to the automatic transmission assembly by hand.

    3. Close the 2 oil cooler tube clamps and install the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    4. B001CVIE04
      Text in Illustration
      *a Torque Wrench Fulcrum Length

      Using a 17 mm union nut wrench, tighten the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

      Torque:
      Specified tightening torque
      34 N*m  { 350 kgf*cm, 25 ft.*lbf }

      Tech Tips


      • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

        Click here

      • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + torque wrench (fulcrum length of 180 mm (7.087 in.)): 29 N*m (300 kgf*cm, 22 ft.*lbf)

  9. INSTALL NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. B001ECEE02
      Text in Illustration
      *a RH Side
      *b Upper Side
      *c Paint Mark
      *d 2 to 7 mm (0.0788 to 0.2755 in.)

      Install the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

    2. Connect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose to the No. 2 oil cooler tube sub-assembly, and slide the 2 clips to secure them.

    3. Then pass the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose through the clamp and close the clamp.

  10. INSTALL TRANSMISSION OIL COOLER ASSEMBLY (w/o Air Cooled Transmission Oil Cooler)

    Note

    Make sure to install the clips so that the spool fitting is not overlapped.


    1. Coat 2 new O-rings with ATF, and install them to the transmission oil cooler assembly.

    2. Align the transmission oil cooler with the transmission oil thermostat and assemble them with the 3 bolts.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
    3. B001GMTE02
      Text in Illustration
      *a Front Side
      *b Rear Side
      *c 2 to 7 mm (0.0788 to 0.2755 in.)

      Temporarily install the transmission oil cooler together with the transmission oil thermostat with bolt labeled A. Install bolts labeled B and labeled C and tighten them to the specified torque. Then tighten bolt labeled A to the specified torque.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Install the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the transmission oil thermostat, and slide the 2 clips to secure them.

    5. Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the automatic transmission assembly, and slide the 2 clips to secure them.

      Note

      Make sure to install any hose clips without a specific installation direction in a direction that does not interfere with other parts.

    6. B001CEHE03
      Text in Illustration
      *a RH Side
      *b 2 to 7 mm (0.0788 to 0.2755 in.)

      Connect the 2 water by-pass hoses to the transmission oil cooler assembly, and slide the 2 clips to secure them.

  11. INSTALL NO. 2 OIL COOLER INLET HOSE AND NO. 2 OIL COOLER OUTLET HOSE (w/o Air Cooled Transmission Oil Cooler)

    Note


    • When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    • Make sure to install the clips so that the spool fitting is not overlapped.


    1. B001GHCE03
      Text in Illustration
      *a RH Side
      *b Lower Side
      *c Front Side
      *d 2 to 7 mm (0.0788 to 0.2755 in.)

      Install the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the transmission oil thermostat, and slide the 2 clips to secure them.

    2. Connect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube, and slide the 2 clips to secure them.

  12. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH

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  13. ADD ENGINE COOLANT (w/o Air Cooled Transmission Oil Cooler)

    Click here

  14. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL

    Click here

  15. INSPECT FOR COOLANT LEAK

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  16. INSTALL FRONT BUMPER COVER (w/ Air Cooled Transmission Oil Cooler)

    Click here

  17. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  18. INSTALL REAR ENGINE UNDER COVER ASSEMBLY

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