OIL COOLER(for 1GR-FE) REMOVAL

PROCEDURE


  1. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  2. REMOVE REAR ENGINE UNDER COVER ASSEMBLY

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  3. DRAIN ENGINE COOLANT (w/o Air Cooled Transmission Oil Cooler)

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  4. REMOVE FRONT BUMPER COVER (w/ Air Cooled Transmission Oil Cooler)

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  5. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

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  6. REMOVE NO. 2 OIL COOLER INLET HOSE AND NO.2 OIL COOLER OUTLET HOSE (w/o Air Cooled Transmission Oil Cooler)

    Note

    When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    Tech Tips

    Use a container to catch any ATF.


    1. B001FK4

      Slide the 2 clips and disconnect the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

    2. Slide the 2 clips and remove the No. 2 oil cooler inlet hose and No. 2 oil cooler outlet hose from the transmission oil thermostat.

  7. REMOVE TRANSMISSION OIL COOLER ASSEMBLY (w/o Air Cooled Transmission Oil Cooler)

    Note

    When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    Tech Tips

    Use a container to catch any ATF and coolant.


    1. B001D9P

      Slide the 2 clips and disconnect the 2 water by-pass hoses from the transmission oil cooler assembly.

      Tech Tips

      Use a container to catch any coolant.

    2. B001IKM

      Slide the 2 clips and disconnect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from the automatic transmission assembly.

    3. Slide the 2 clips and remove the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose from the transmission oil thermostat.

    4. Remove the 3 bolts and transmission oil cooler assembly with transmission oil thermostat from the automatic transmission.

    5. B001HHS

      Remove the 3 bolts and transmission oil cooler assembly from the transmission oil thermostat.

    6. Remove the 2 O-rings from the grooves of transmission oil cooler assembly.

  8. REMOVE NO. 3 OIL COOLER INLET HOSE AND NO. 3 OIL COOLER OUTLET HOSE

    Note

    When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    Tech Tips

    Use a container to catch any ATF.


    1. B001I52

      Detach the claw to open the clamp.

    2. Slide the 2 clips and disconnect the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose from the No. 2 oil cooler tube sub-assembly.

    3. Slide the 2 clips and remove the No. 3 oil cooler inlet hose and No. 3 oil cooler outlet hose from the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

  9. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE (w/o Air Cooled Transmission Oil Cooler)


    1. B001CCH

      Remove the 2 bolts, 2 flexible hose clamps and No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

    2. Remove the 2 bolts and 2 oil cooler tube clamps from the automatic transmission and engine assembly.

  10. REMOVE NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE (w/ Air Cooled Transmission Oil Cooler)

    Tech Tips

    Use a container to catch any ATF.


    1. B001I4NE01

      Disconnect the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube from the automatic transmission assembly.

    2. Remove the 2 bolts to open the 2 oil cooler tube clamps and remove the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

    3. Remove the 2 bolts and 2 oil cooler tube clamps from the automatic transmission assembly and engine assembly.

  11. REMOVE NO. 4 OIL COOLER INLET HOSE AND NO. 4 OIL COOLER OUTLET HOSE

    Note

    When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    Tech Tips

    Use a container to catch any ATF.


    1. B001HQEE02
      Text in Illustration
      *A w/o Air Cooled Transmission Oil Cooler
      *B w/ Air Cooled Transmission Oil Cooler

      Slide the 2 clips and disconnect the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the radiator.

    2. Slide the 2 clips and remove the No. 4 oil cooler inlet hose and No. 4 oil cooler outlet hose from the No. 2 oil cooler tube sub-assembly.

  12. REMOVE NO. 5 OIL COOLER INLET HOSE AND NO. 5 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

    Note

    When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    Tech Tips

    Use a container to catch any ATF.


    1. B001FB8

      Slide the 2 clips and disconnect the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose from the No. 2 oil cooler tube sub-assembly.

    2. Slide the 2 clips and remove the No. 5 oil cooler inlet hose and No. 5 oil cooler outlet hose from the No. 3 oil cooler tube sub-assembly.

  13. REMOVE NO. 2 OIL COOLER TUBE SUB-ASSEMBLY


    1. B001E4QE06
      Text in Illustration
      *A w/o Air Cooled Transmission Oil Cooler
      *B w/ Air Cooled Transmission Oil Cooler

      Remove the 2 bolts and No. 2 oil cooler tube sub-assembly from the fan shroud.

  14. REMOVE NO. 6 OIL COOLER INLET HOSE AND NO. 6 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)

    Note

    When disconnecting the hoses from the tube, support the tube by hand and be careful to prevent the tube from being deformed.

    Tech Tips

    Use a container to catch any ATF.


    1. B001CRE

      Slide the 2 clips and disconnect the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose from the No. 3 oil cooler tube sub-assembly.

    2. Slide the 2 clips and remove the No. 6 oil cooler inlet hose and No. 6 oil cooler outlet hose from the oil cooler assembly.

  15. REMOVE NO. 3 OIL COOLER TUBE SUB-ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. B001HE4

      Remove the bolt and No. 3 oil cooler tube sub-assembly from the oil cooler bracket.

  16. REMOVE OIL COOLER ASSEMBLY (w/ Air Cooled Transmission Oil Cooler)


    1. B001EBS

      Remove the 3 bolts and oil cooler assembly from the vehicle body.

    2. B001ERI

      Remove the 2 bolts and 2 oil cooler brackets from the oil cooler assembly.