STARTER(for 2.0 kW Type) DISASSEMBLY

PROCEDURE

1. REMOVE STARTER YOKE ASSEMBLY

   
   

   1. 

      Remove the nut, and then disconnect the lead wire from terminal C.

   2. Remove the 2 through bolts.

   3. Pull out the starter yoke together with the starter armature.

   4. Remove the O-ring from the starter yoke.

2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

   

   
   

   1. Remove the 2 screws and magnet starter switch.

   2. 

      Text in Illustration

      *1	Starter Drive Housing
      *2	Starter Clutch
      *3	Return Spring
      *4	Clutch Roller
      *5	Retainer
      *6	Idle Gear

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

   3. 

      Text in Illustration

      *1	Magnet Hand

      Using a magnet hand, remove the steel ball from the clutch.

3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

   
   

   1. 

      Remove the 2 screws and commutator end frame from the starter yoke.

   2. Remove the O-ring from the starter yoke.

   3. Disconnect the 4 brushes from the starter brush holder.

      
      

      1. 

         Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the brush holder.

   4. Remove the brush holder from the starter yoke.

4. REMOVE STARTER ARMATURE ASSEMBLY

   
   

   1. Remove the starter armature from the starter yoke.