STARTER(for 2.0 kW Type) DISASSEMBLY

PROCEDURE


  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01XDLM

      Remove the nut and disconnect the lead wire from terminal C.

    2. A01XEW0

      Remove the 2 nuts from the repair service starter kit while holding the magnet starter switch assembly.

    3. A01XLNI

      Pull the magnet starter switch assembly and, while lifting the front part of the magnet starter switch assembly, release the plunger hook from the starter pinion drive lever and remove the magnet starter switch assembly.

  2. REMOVE STARTER YOKE ASSEMBLY


    1. A01XDW2

      Using a T25 "TORX" socket wrench, remove the 2 bolts.

    2. A01XDPG

      Remove the starter yoke assembly and starter commutator end frame assembly from the repair service starter kit.

    3. A01XL40

      Remove the starter armature plate from the starter yoke assembly or repair service starter kit.

    4. A01XKWL

      Remove the 3 planetary gears from the repair service starter kit.

    5. A01XIVE

      Remove the rubber seal from the repair service starter kit.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01XK46

      Remove the 2 screws from the starter commutator end frame assembly.

    2. A01XD9M

      Remove the starter commutator end frame assembly from the starter yoke assembly.

      Note

      While holding down the lead wire, remove the starter commutator end frame assembly.

    3. A01XESY

      Remove the starter brush holder assembly from the starter armature assembly.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. A01XH3Q

      Remove the starter armature assembly from the starter yoke assembly.