METER / GAUGE SYSTEM Fuel Receiver Gauge Malfunction

DESCRIPTION

The fuel sender gauge has a variable resistance mechanism. The resistance decreases when the fuel amount increases, and the resistance increases when the fuel amount decreases. The fuel receiver gauge changes based on the resistance of the fuel sender gauge.

WIRING DIAGRAM

A01XJQXE10
A01XE5AE03
A01XJQXE11

PROCEDURE


  1. CHECK FOR DTC


    1. Check for DTCs Click here.

      Result
      Result Proceed to
      DTC B1500 and B1501 is not output A
      DTC B1500 is output B
      DTC B1501 is output C

    B

    GO TO B1500 Click here

    C

    GO TO B1501 Click here

    A

  2. PERFORM ACTIVE TEST USING GTS (FUEL METER OPERATION)


    1. Using the GTS, perform the Active Test Click here.

      Combination Meter
      Tester Display Test Part Control Range Diagnostic Note
      Fuel Meter Operation Fuel receiver gauge OFF, Sender, Empty, Warning, 1/ 4, 1/2, 3/4, Full or Sender F -
      OK
      Needle indication is normal.

    NG

    REPLACE COMBINATION METER ASSEMBLY Click here

    OK

  3. CHECK VEHICLE TYPE


    1. Check the vehicle type.

      Result
      Result Proceed to
      for 5 Door, Single Tank Type A
      for 5 Door, Double Tank Type B
      for 3 Door C

    B

    CHECK HARNESS AND CONNECTOR (FUEL GAUGE CIRCUIT) Click here

    C

    CHECK HARNESS AND CONNECTOR (FUEL GAUGE CIRCUIT) Click here

    A

  4. CHECK HARNESS AND CONNECTOR (FUEL GAUGE CIRCUIT)


    1. Disconnect the G6 combination meter assembly connector.

    2. Disconnect the S5 fuel suction with pump and gauge tube assembly*1 or fuel tank vent tube assembly*2 connector.


      • *1: for 1GR-FE, 2TR-FE

      • *2: for 1KD-FTV, 1GD-FTV, 5L-E

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G6-9 (L) - S5-2 Always Below 1 Ω
      G6-24 (E) - S5-3 Always Below 1 Ω
      G6-21 (E2) - Body ground Always Below 1 Ω
      G6-9 (L) or S5-2 - Body ground Always 10 kΩ or higher
      G6-24 (E) or S5-3 - Body ground Always 10 kΩ or higher
      Result
      Result Proceed to
      OK (for 1GR-FE, 2TR-FE) A
      OK (for 1KD-FTV, 1GD-FTV, 5L-E) B
      NG C

    B

    INSPECT FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    A

  5. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. B001HJWE24
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Suction With Pump and Gauge Tube Assembly)
      *b

      Lower side

      (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel suction with pump and gauge tube assembly.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 - B-1 Always Below 1 Ω
      A-3 - B-2 Always Below 1 Ω
      Result
      Result Proceed to
      OK A
      NG (for 1GR-FE) B
      NG (for 2TR-FE) C

    B

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    C

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    A

  6. INSPECT FUEL SENDER GAUGE ASSEMBLY


    1. Remove the fuel sender gauge assembly.


    2. Inspect the fuel sender gauge assembly.


      Result
      Result Proceed to
      OK A
      NG (for 1GR-FE) B
      NG (for 2TR-FE) C

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

  7. INSPECT FUEL TANK VENT TUBE ASSEMBLY


    1. B001HJWE24
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Tank Vent Tube Assembly)
      *b

      Lower side

      (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel tank vent tube assembly.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 - B-1 Always Below 1 Ω
      A-3 - B-2 Always Below 1 Ω
      Result
      Result Proceed to
      OK A
      NG (for 1KD-FTV) B
      NG (for 1GD-FTV) C
      NG (for 5L-E) D

    B

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    D

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    A

  8. INSPECT FUEL SENDER GAUGE ASSEMBLY


    1. Remove the fuel sender gauge assembly.


    2. Inspect the fuel sender gauge assembly.


      Result
      Result Proceed to
      OK A
      NG (for 1KD-FTV) B
      NG (for 1GD-FTV) C
      NG (for 5L-E) D

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    D

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

  9. CHECK HARNESS AND CONNECTOR (FUEL GAUGE CIRCUIT)


    1. Disconnect the G6 combination meter assembly connector.

    2. Disconnect the S5 fuel suction with pump and gauge tube assembly*1 or fuel tank vent tube assembly*2 connector.


      • *1: except 5L-E

      • *2: for 5L-E

    3. Disconnect the t1 fuel tank vent tube assembly connector.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G6-9 (L) - S5-2 Always Below 1 Ω
      G6-24 (E) - S5-3 Always Below 1 Ω
      G6-21 (E2) - Body ground Always Below 1 Ω
      G6-8 (L) - t1-4 (S) Always Below 1 Ω
      G6-23 (FE) - t1-5 (E) Always Below 1 Ω
      G6-21 (E2) - Body ground Always Below 1 Ω
      G6-9 (L) or S5-2 - Body ground Always 10 kΩ or higher
      G6-24 (E) or S5-3 - Body ground Always 10 kΩ or higher
      G6-8 (L) or t1-4 (S) - Body ground Always 10 kΩ or higher
      G6-23 (FE) or t1-5 (E) - Body ground Always 10 kΩ or higher
      Result
      Result Proceed to
      OK (except 5L-E) A
      OK (for 5L-E) B
      NG C

    B

    INSPECT FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    A

  10. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. B001HJWE24
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Suction With Pump and Gauge Tube Assembly)
      *b

      Lower side

      (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel suction with pump and gauge tube assembly.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 - B-1 Always Below 1 Ω
      A-3 - B-2 Always Below 1 Ω
      Result
      Result Proceed to
      OK A
      NG (for 1GR-FE) B
      NG (for 2TR-FE) C
      NG (for 1KD-FTV) D
      NG (for 1GD-FTV) E

    B

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    C

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    D

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    E

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    A

  11. INSPECT FUEL TANK VENT TUBE ASSEMBLY


    1. A01XE6TC01
      Text in Illustration
      *a Fuel Tank Vent Tube Assembly
      *b

      Component without harness connected

      (Fuel Tank Vent Tube Assembly)

      Remove the fuel tank vent tube assembly.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      4 (S) - 1 Always Below 1 Ω
      5 (E) - 2 Always Below 1 Ω
      Result
      Result Proceed to
      OK A
      NG (for 1GR-FE) B
      NG (for 2TR-FE) C
      NG (for 1KD-FTV) D
      NG (for 1GD-FTV) E

    B

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    D

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    E

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    A

  12. INSPECT FUEL SENDER GAUGE ASSEMBLY


    1. Remove the fuel sender gauge assembly.


    2. Inspect the fuel sender gauge assembly.


      Result
      Result Proceed to
      OK A
      NG (for 1GR-FE) B
      NG (for 2TR-FE) C
      NG (for 1KD-FTV) D
      NG (for 1GD-FTV) E

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    D

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    E

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

  13. INSPECT FUEL TANK VENT TUBE ASSEMBLY


    1. B001HJWE24
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Tank Vent Tube Assembly)
      *b

      Lower side

      (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel tank vent tube assembly Click here.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 - B-1 Always Below 1 Ω
      A-3 - B-2 Always Below 1 Ω

    NG

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    OK

  14. INSPECT FUEL TANK VENT TUBE ASSEMBLY

    A01XE6TC01
    Text in Illustration
    *a Fuel Tank Vent Tube Assembly
    *b

    Component without harness connected

    (Fuel Tank Vent Tube Assembly)

    1. Remove the fuel tank vent tube assembly Click here.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      4 (S) - 1 Always Below 1 Ω
      5 (E) - 2 Always Below 1 Ω

    NG

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    OK

  15. INSPECT FUEL SENDER GAUGE ASSEMBLY


    1. Remove the fuel sender gauge assembly Click here.

    2. Inspect the fuel sender gauge assembly Click here.


    OK

    REPLACE COMBINATION METER ASSEMBLY Click here

    NG

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

  16. CHECK HARNESS AND CONNECTOR (FUEL GAUGE CIRCUIT)


    1. Disconnect the G6 combination meter assembly connector.

    2. Disconnect the R40 fuel suction with pump and gauge tube assembly*1 or fuel tank vent tube assembly*2 connector.


      • *1: for 2TR-FE

      • *2: for 1KD-FTV, 1GD-FTV

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G6-9 (L) - R40-3 Always Below 1 Ω
      G6-24 (E) - R40-1 Always Below 1 Ω
      G6-21 (E2) - Body ground Always Below 1 Ω
      G6-9 (L) or R40-3 - Body ground Always 10 kΩ or higher
      G6-24 (E) or R40-1 - Body ground Always 10 kΩ or higher
      Result
      Result Proceed to
      OK (for 2TR-FE) A
      OK (for 1KD-FTV, 1GD-FTV) B
      NG C

    B

    INSPECT FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    A

  17. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. B001HJWE24
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Suction with Pump and Gauge Tube Assembly)
      *b

      Lower side

      (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel suction with pump and gauge tube assembly Click here.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-3 - B-1 Always Below 1 Ω
      A-1 - B-2 Always Below 1 Ω

    NG

    REPLACE FUEL SUCTION WITH PUMP ANDGAUGE TUBE ASSEMBLY Click here

    OK

  18. INSPECT FUEL SENDER GAUGE ASSEMBLY


    1. Remove the fuel sender gauge assembly Click here.

    2. Inspect the fuel sender gauge assembly Click here.


    OK

    REPLACE COMBINATION METER ASSEMBLY Click here

    NG

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

  19. INSPECT FUEL TANK VENT TUBE ASSEMBLY


    1. B001HJWE24
      Text in Illustration
      *a

      Component without harness connected

      (Fuel Tank Vent Tube Assembly)
      *b

      Lower side

      (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel tank vent tube assembly.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-3 - B-1 Always Below 1 Ω
      A-1 - B-2 Always Below 1 Ω
      Result
      Result Proceed to
      OK A
      NG (for 1KD-FTV) B
      NG (for 1GD-FTV) C

    B

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    A

  20. INSPECT FUEL SENDER GAUGE ASSEMBLY


    1. Remove the fuel sender gauge assembly.


    2. Inspect the fuel sender gauge assembly.


      Result
      Result Proceed to
      OK A
      NG (for 1KD-FTV) B
      NG (for 1GD-FTV) C

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here