FUEL PUMP(for Double Tank Type) INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

for Automatic Transmission:

Perform "Inspection After Repairs" after replacing the fuel pump Click here.

PROCEDURE


  1. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Apply a light coat of gasoline or grease to a new gasket and install the gasket to the fuel tank.

    2. B001CZ8E09
      Text in Illustration
      *1 Protrusion
      *2 Groove

      Align the protrusion of the fuel suction with pump and gauge tube with the groove of the fuel tank.

      Note

      Be careful not to bend the arm of the fuel sender gauge.

    3. Install the fuel suction with pump and gauge tube to the fuel tank.

    4. Put a new retainer on the fuel tank. While holding the fuel suction with pump and gauge tube, tighten the retainer one complete turn by hand.

      Tech Tips

      Make sure the start marks on the retainer and fuel tank are aligned and then tighten the retainer.

      B001FLXE07
    5. B001DJLE01
      Text in Illustration
      *1 Start Mark (Fuel Tank Side)
      *2 Start Mark (Retainer Side)

      Set SST on the retainer.

      SST
      09808-14030

      Tech Tips


      • Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.

      • Engage the claws of SST securely with the fuel pump gauge retainer holes to secure SST.

      • Install SST while pressing the claws of SST against the fuel pump gauge retainer (toward the center of SST).

    6. B001CGGE07
      Text in Illustration
      *1 Fuel Tank Side Mark
      *2 Retainer Side Mark

      Using SST, tighten the retainer until the mark on the retainer is within range A on the fuel tank as shown in the illustration.

      SST
      09808-14030

      Tech Tips

      Fit the tips of SST onto the ribs of the retainer.

  2. INSTALL FUEL TANK SUB-ASSEMBLY


    1. Install the fuel tank sub-assembly Click here.