ENGINE UNIT REMOVAL

PROCEDURE


  1. REMOVE IGNITION COIL ASSEMBLY

    Click here

  2. REMOVE GENERATOR ASSEMBLY

    Click here

  3. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  4. REMOVE NO. 4 INTAKE PIPE

    Click here

  5. REMOVE AIR SWITCHING VALVE ASSEMBLY

    Click here

  6. REMOVE EXHAUST MANIFOLD

    Click here

  7. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  8. REMOVE FUEL DELIVERY PIPE WITH FUEL INJECTOR

    Click here

  9. REMOVE PURGE VSV

    Click here

  10. REMOVE INTAKE MANIFOLD

    Click here

  11. REMOVE HEATER HOSE


    1. A01XITAE01
      Text in Illustration
      *A for Single Air Conditioning System
      *B for Dual Air Conditioning System

      Slide the 2 clips and remove the 2 heater hoses from the No. 1 water by-pass pipe and No. 2 water by-pass pipe.

  12. REMOVE VENTILATION PIPE

    Click here

  13. REMOVE IDLE PULLEY ASSEMBLY


    1. A01XDVH

      Loosen the bolt, and then remove the idle pulley assembly.

      Tech Tips

      The bolt in the illustration cannot be removed from the idle pulley assembly.

  14. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A01XEF7

      Remove the 5 bolts and No. 1 compressor mounting bracket.

  15. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

    Click here

  16. REMOVE NO. 1 WATER BY-PASS PIPE

    Click here

  17. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Remove the engine oil level dipstick.

    2. A01XG9E

      Remove the bolt and engine oil level dipstick guide.

  18. REMOVE FRONT ENGINE MOUNTING INSULATOR


    1. A01XD9FE01
      Text in Illustration
      *a LH Side
      *b RH Side

      Remove the 2 nuts and 2 front engine mounting insulators.

  19. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. A01XLOL

      Remove the 4 bolts and front No. 1 engine mounting bracket LH.

  20. REMOVE FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. A01XERS

      Remove the 4 bolts and front No. 1 engine mounting bracket RH.