ENGINE UNIT INSTALLATION

PROCEDURE


  1. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH


    1. Install the front No. 1 engine mounting bracket RH with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  2. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH


    1. Install the front No. 1 engine mounting bracket LH with the 4 bolts.

      Torque:
      51 N*m  { 520 kgf*cm, 38 ft.*lbf }

  3. INSTALL FRONT ENGINE MOUNTING INSULATOR


    1. Install the 2 front mounting insulators with the 2 nuts.

      Torque:
      46 N*m  { 469 kgf*cm, 34 ft.*lbf }

  4. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE


    1. Install the engine oil level dipstick guide with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  5. INSTALL NO. 1 WATER BY-PASS PIPE

    Click here

  6. INSTALL NO. 1 IDLER PULLEY SUB-ASSEMBLY

    Click here

  7. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

    Note

    Install the No. 1 compressor mounting bracket exactly as described in the procedures below to properly secure and prevent damage to the fan and generator V belt.


    1. A01XCGK

      Temporarily install the No. 1 compressor mounting bracket with the 3 bolts.

      Tech Tips

      Temporarily install the No. 1 compressor mounting bracket with the 3 bolts so that the bracket can be moved by hand.

    2. A01XKYME04
      Text in Illustration
      *a No Clearance
      *b Push
      *c Front

      Push the No. 1 compressor mounting bracket toward the cylinder block as shown in the illustration and tighten bolt B.

      Torque:
      for bolt B
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }

      Tech Tips

      Make sure there is no clearance between the cylinder block and No. 1 compressor mounting bracket as shown in the illustration.

    3. A01XK5RE03

      Uniformly tighten the 4 bolts in the order shown in the illustration.

      Torque:
      for bolt A
      45 N*m  { 459 kgf*cm, 33 ft.*lbf }
      for bolt C
      25 N*m  { 250 kgf*cm, 18 ft.*lbf }
      Text in Illustration
      B001CHY Bolt A
      B001DEF Bolt C

  8. INSTALL IDLE PULLEY ASSEMBLY


    1. Temporarily install the idle pulley assembly with the bolt.

      Note

      Do not use any tools.

    2. Tighten the bolt.

      Torque:
      44 N*m  { 449 kgf*cm, 32 ft.*lbf }

  9. INSTALL VENTILATION PIPE

    Click here

  10. INSTALL HEATER HOSE


    1. Install the 2 heater hoses to the No. 1 water by-pass pipe and No. 2 water by-pass pipe, and slide the 2 clips to secure the hoses.

  11. INSTALL INTAKE MANIFOLD

    Click here

  12. INSTALL PURGE VSV

    Click here

  13. INSTALL FUEL DELIVERY PIPE WITH FUEL INJECTOR

    Click here

  14. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY

    Click here

  15. INSTALL EXHAUST MANIFOLD

    Click here

  16. INSTALL AIR SWITCHING VALVE ASSEMBLY

    Click here

  17. INSTALL NO. 4 INTAKE PIPE

    Click here

  18. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

    Click here

  19. INSTALL GENERATOR ASSEMBLY

    Click here

  20. INSTALL IGNITION COIL ASSEMBLY

    Click here