CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pin unless it is being replaced.


    1. Remove the straight pin from the cylinder block sub-assembly.

    2. Using a plastic-faced hammer, tap in a new straight pin to the cylinder block sub-assembly.

      A01XD5JE01
      Text in Illustration
      *a Engine Front Side *b Engine Rear Side
      *c Engine Lower Side *d Protrusion Height
      *e 36 mm (1.42 in.) *f 10 mm (0.394 in.)
      *g 18 mm (0.709 in.) *h 6.0 mm (0.236 in.)
      *i 11 mm (0.433 in.) *j 22 mm (0.866 in.)
      *k 8.0 mm (0.315 in.) - -
      Standard Protrusion Height
      Item Specified Condition
      Straight Pin A 18 to 20 mm (0.709 to 0.787 in.)
      Straight Pin B 8.0 to 10 mm (0.315 to 0.394 in.)
      Straight Pin C 4.0 to 6.0 mm (0.157 to 0.236 in.)
      Straight Pin D 10 to 12 mm (0.394 to 0.472 in.)

  2. REPLACE RING PIN

    Note

    It is not necessary to remove the ring pin unless it is being replaced.


    1. Remove the ring pin from the cylinder block sub-assembly.

    2. Using a plastic-faced hammer, tap in a new ring pin to the cylinder block sub-assembly.

      A01XH0YE01
      Text in Illustration
      *a Engine Upper Side *b Engine Lower Side
      *c Protrusion Height *d 10.5 mm (0.413 in.)
      *e 15 mm (0.591 in.) *f 13 mm (0.512 in.)
      *g 12 mm (0.472 in.) - -
      Standard Protrusion Height
      Item Specified Condition
      Ring Pin A 5.5 to 7.5 mm (0.217 to 0.295 in.)
      Ring Pin B 5.0 to 7.0 mm (0.197 to 0.276 in.)