CYLINDER BLOCK REPLACEMENT

PROCEDURE


  1. REPLACE TIGHT PLUG

    Note

    If water leaks from the tight plug or the plug is corroded, replace it.


    1. Remove the tight plugs.

    2. Apply adhesive to new tight plugs.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

      Note

      Do not start the engine for 1 hour after installation.

    3. Position A:

      Using a 14 mm steel bar and hammer, tap in the tight plug as shown in the illustration.

    4. Other Positions:

      Using SST and a hammer, tap in the tight plugs as shown in the illustration.

      Position B

      SST
      09950-60010   ( 09951-00180 )
      09950-70010   ( 09951-07100 )

      Position C

      SST
      09950-60010   ( 09951-00190 )
      09950-70010   ( 09951-07100 )

      Position D

      SST
      09950-60010   ( 09951-00200 )
      09950-70010   ( 09951-07100 )

      Position E and H

      SST
      09950-60010   ( 09951-00350 )
      09950-70010   ( 09951-07100 )

      Position F

      SST
      09950-60010   ( 09951-00400, 09951-00450 )
      09950-70010   ( 09951-07100 )

      Position G

      SST
      09950-60010   ( 09951-00450 )
      09950-70010   ( 09951-07100 )
      A01XIVME05
      Text in Illustration
      *1 Stops - -
      *a for Right Side *b for Left Side
      *c for Front Side *d for Rear Side

  2. REPLACE STRAIGHT PIN

    Note

    It is not necessary to remove the straight pin unless it is being replaced.


    1. Remove the straight pins.

    2. Using a plastic-faced hammer, tap in new straight pins to the cylinder block.

      Standard Protrusion Height
      Item Specified Condition
      Pin A 6 mm (0.234 in.) or less
      Pin B 7.5 mm (0.295 in.) or less
      Pin C 12 mm (0.472 in.) or less
      Pin D 5 to 8 mm (0.197 to 0.315 in.) or less
      A01XHRDE01
      Text in Illustration
      *a for Front Side *b for Rear Side
      *c for Oil Pan Side - -

  3. REPLACE RING PIN

    Note

    It is not necessary to remove the ring pin unless it is being replaced.


    1. Remove the ring pins.

    2. Using a plastic-faced hammer, tap in new ring pins to the cylinder block.

      Standard Protrusion
      6 mm (0.236 in.) or less
      A01XD25E03
      Text in Illustration
      *a Cylinder Head Side - -