CYLINDER HEAD GASKET INSTALLATION

CAUTION / NOTICE / HINT

Tech Tips

for Automatic Transmission:

Perform "Inspection After Repairs" after replacing the cylinder head sub-assembly or cylinder head LH Click here.

PROCEDURE


  1. INSPECT CYLINDER HEAD SET BOLT

    Click here

  2. INSPECT CYLINDER HEAD SUB-ASSEMBLY

    Click here

  3. INSTALL CYLINDER HEAD GASKET


    1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the cylinder head or cylinder block.

    2. A01XL1ZE05
      Text in Illustration
      *1 Seal Packing
      *2 Gasket

      Apply seal packing to a new cylinder head gasket as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal diameter
      2.5 to 3.0 mm (0.0984 to 0.118 in.)
      Seal Packing Application Range
      A 10 to 15 mm (0.394 to 0.591 in.)
      B 1.25 to 1.5 mm (0.0492 to 0.0591 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head gasket within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add engine oil within 2 hours of installation.

    3. A01XGHZE01
      Text in Illustration
      *1 Lot No.
      B001CHY Engine Front

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note

      Make sure that the gasket is installed facing the proper direction.

  4. INSTALL CYLINDER HEAD SUB-ASSEMBLY

    Tech Tips

    for Automatic Transmission:

    Perform "Inspection After Repairs" after replacing the cylinder head sub-assembly Click here.


    1. Place the cylinder head on the cylinder block.

      Note


      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

      • Make sure that no oil is on the mounting surface of the cylinder head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    2. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    3. Step 1:


      1. A01XJRBE11

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    4. Step 2:


      1. Mark the front side of each cylinder head bolt head with paint.

      2. Tighten the cylinder head bolts another 90°.

    5. Step 3:


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the paint mark is now at a 180° angle to the front.

        Note

        Thoroughly wipe clean any seal packing.

  5. INSTALL NO. 2 CYLINDER HEAD GASKET


    1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the cylinder head or cylinder block.

    2. A01XJZ0E05
      Text in Illustration
      *1 Seal Packing
      *2 Gasket

      Apply seal packing to a new cylinder head gasket as shown in the illustration.

      Seal packing
      Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent
      Standard seal diameter
      2.5 to 3.0 mm (0.0984 to 0.118 in.)
      Seal Packing Application Range
      A 10 to 15 mm (0.394 to 0.591 in.)
      B 1.25 to 1.5 mm (0.0492 to 0.0591 in.)

      Note


      • Remove any oil from the contact surface.

      • Install the cylinder head gasket within 3 minutes and tighten the bolts within 15 minutes after applying seal packing.

      • Do not add engine oil within 2 hours of installation.

    3. A01XDD9E01
      Text in Illustration
      *1 Lot No.
      B001CHY Engine Front

      Place the cylinder head gasket on the cylinder block surface with the front face of the Lot No. stamp upward.

      Note

      Make sure that the gasket is installed facing the proper direction.

  6. INSTALL CYLINDER HEAD LH

    Tech Tips

    for Automatic Transmission:

    Perform "Inspection After Repairs" after replacing the cylinder head LH Click here.


    1. Place the cylinder head on the cylinder block.

      Note


      • Gently place the cylinder head in order not to damage the gasket with the bottom part of the head.

      • Make sure that no oil is on the mounting surface of the cylinder head.

      Tech Tips

      The cylinder head bolts are tightened in 3 progressive steps.

    2. Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

    3. Step 1:


      1. A01XHLWE10

        Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.

        Torque:
        36 N*m  { 367 kgf*cm, 27 ft.*lbf }

    4. Step 2:


      1. Mark the front side of each cylinder head bolt head with paint.

      2. Tighten the cylinder head bolts another 90°.

    5. Step 3:


      1. Tighten the cylinder head bolts an additional 90°.

      2. Check that the paint mark is now at a 180° angle to the front.

    6. A01XHGGE02

      Tighten the 2 bolts in the order shown in the illustration.

      Torque:
      30 N*m  { 306 kgf*cm, 22 ft.*lbf }

      Note

      Thoroughly wipe clean any seal packing.

  7. INSTALL REAR WATER BY-PASS JOINT

    Click here

  8. INSTALL VALVE STEM CAP

    Click here

  9. INSTALL VALVE LASH ADJUSTER ASSEMBLY

    Click here

  10. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

    Click here

  11. INSTALL CAMSHAFT BEARING CAP (for Bank 2)

    Click here

  12. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY LH

    Click here

  13. INSTALL CAMSHAFT BEARING CAP (for Bank 1)

    Click here

  14. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY RH

    Click here

  15. INSTALL NO. 3 CHAIN TENSIONER ASSEMBLY

    Click here

  16. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 2)

    Click here

  17. INSTALL NO. 2 CHAIN TENSIONER ASSEMBLY

    Click here

  18. INSTALL CAMSHAFT TIMING GEARS AND NO. 2 CHAIN (for Bank 1)

    Click here

  19. INSTALL NO. 1 CHAIN VIBRATION DAMPER

    Click here

  20. INSTALL NO. 2 CHAIN VIBRATION DAMPER

    Click here

  21. INSTALL CRANKSHAFT TIMING SPROCKET

    Click here

  22. INSTALL NO. 1 IDLE GEAR SHAFT

    Click here

  23. INSTALL CHAIN SUB-ASSEMBLY

    Click here

  24. INSTALL CHAIN TENSIONER SLIPPER

    Click here

  25. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

    Click here

  26. INSPECT VALVE TIMING

    Click here

  27. INSTALL TIMING CHAIN COVER SUB-ASSEMBLY


    1. Install the timing chain cover Click here.