HEATING / AIR CONDITIONING TORQUE SPECIFICATIONS

REFRIGERANT LINE
Part tightened N*m kgf*cm ft.*lbf
Discharge hose sub-assembly x Cooler condenser assembly 5.4 55 48 in.*lbf
Air conditioning tube assembly x Cooler condenser assembly 5.4 55 48 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Discharge hose assembly x cooler compressor assembly 5.4 55 48 in.*lbf
Air conditioner tube and accessory assembly x Body 9.8 100 87 in.*lbf

w/ Cool Box:

Air conditioning tube and accessory assembly x Liquid hose

 5.4 55 48 in.*lbf

w/ Cool Box:

Air conditioning tube and accessory assembly x Discharge hose

 5.4 55 48 in.*lbf

for Bolt Joint Type

Air conditioning tube and accessory assembly x Air conditioning unit assembly

 5.4 55 48 in.*lbf
FRONT AIR CONDITIONING UNIT
Part tightened N*m kgf*cm ft.*lbf
Instrument panel reinforcement assembly x Body 27 275 20
Instrument panel reinforcement assembly x Air conditioning unit assembly 9.8 100 87 in.*lbf
Air conditioning tube and accessory x Body 9.8 100 87 in.*lbf
Air conditioner tube and accessory assembly x No. 1 cooler evaporator sub-assembly 3.5 36 31 in.*lbf
REAR AIR CONDITIONING UNIT
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Air conditioning tube and accessory assembly 5.4 55 48 in.*lbf
Rear cooling expansion valve x Rear evaporator sub-assembly 3.5 36 31 in.*lbf
Air conditioning tube and accessory assembly x Rear evaporator sub-assembly 5.4 55 48 in.*lbf
BLOWER UNIT
Part tightened N*m kgf*cm ft.*lbf
Air conditioning unit x Blower unit 2.7 28 24 in.*lbf
COMPRESSOR (for 1GR-FE)
Part tightened N*m kgf*cm ft.*lbf
Discharge hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Engine 7.8 80 69 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine Stud bolt 10 102 7
Cooler compressor assembly x Engine Bolt 25 255 18
Cooler compressor assembly x Engine Nut 25 255 18
COMPRESSOR (for 1KD-FTV)
Part tightened N*m kgf*cm ft.*lbf
No. 1 cooler refrigerant discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
No. 1 cooler refrigerant suction hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine 25 255 18
COMPRESSOR (for 1GD-FTV, 2GD-FTV)
Part tightened N*m kgf*cm ft.*lbf
Discharge hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose sub-assembly x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine Stud bolt 10 102 7
Cooler compressor assembly x Engine Bolt 25 255 18
Cooler compressor assembly x Engine Nut 25 255 18
COMPRESSOR (for 5L-E)
Part tightened N*m kgf*cm ft.*lbf
Discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine 25 255 18
COMPRESSOR (for 2TR-FE)
Part tightened N*m kgf*cm ft.*lbf
Discharge hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Suction hose x Cooler compressor assembly 9.8 100 87 in.*lbf
Magnet clutch assembly x Cooler compressor assembly 18 184 13
Cooler compressor assembly x Engine 25 255 18
CONDENSER
Part tightened N*m kgf*cm ft.*lbf
Discharge hose sub-assembly x Cooler condenser assembly 5.4 55 48 in.*lbf
Cooler condenser assembly x Body 5.4 55 48 in.*lbf
Air conditioning tube assembly x Cooler condenser assembly 5.4 55 48 in.*lbf
Cap x Cooler condenser assembly 2.9 30 26 in.*lbf
FRONT EVAPORATOR TEMPERATURE SENSOR
Part tightened N*m kgf*cm ft.*lbf
Air conditioner tube and accessory assembly x No. 1 cooler evaporator sub-assembly 3.5 36 31 in.*lbf
REAR EVAPORATOR TEMPERATURE SENSOR
Part tightened N*m kgf*cm ft.*lbf
Rear cooling unit assembly x Air conditioning tube and accessory assembly 5.4 55 48 in.*lbf
Rear cooling expansion valve x Rear evaporator sub-assembly 3.5 36 31 in.*lbf
Air conditioning tube and accessory assembly x Rear evaporator sub-assembly 5.4 55 48 in.*lbf
AIR CONDITIONING PRESSURE SENSOR
Part tightened N*m kgf*cm ft.*lbf
No. 1 pressure switch x Air conditioning tube assembly 11 112 8
VISCOUS HEATER MAGNET CLUTCH (for 1KD-FTV)
Part tightened N*m kgf*cm ft.*lbf
Air cleaner case sub-assembly x Vehicle body 12 122 9
Battery hold clamp 6.0 61 53 in.*lbf
Radiator reservoir x Vehicle body 5.0 51 44 in.*lbf
Engine under cover x Vehicle body 29 296 21
Front heater bracket x Viscous with magnet clutch heater assembly 25 255 18
Viscous with magnet clutch heater assembly x Engine 45 459 33
Compressor outlet elbow x Engine 20 204 15
VISCOUS HEATER MAGNET CLUTCH (for 1GD-FTV)
Part tightened N*m kgf*cm ft.*lbf
No. 1 intercooler air hose 5.0 51 44 in.*lbf
Fan shroud 5.0 51 44 in.*lbf
Radiator reservoir x Vehicle body 5.0 51 44 in.*lbf
No. 2 intercooler air hose 5.0 51 44 in.*lbf
Engine under cover x Vehicle body 29 296 21
Heater water hose x Engine 9.8 100 87 in.*lbf
Viscous heater with magnet clutch assembly x Engine 39 398 29
HEATER FUEL PUMP
Part tightened N*m kgf*cm ft.*lbf
Heater pump assembly x Vehicle body 5.4 55 48 in.*lbf
HEATER ASSEMBLY
Part tightened N*m kgf*cm ft.*lbf
Heater and accessory assembly x No. 1 heater bracket sub-assembly 9.8 100 87 in.*lbf
No. 1 heater bracket sub-assembly x Heater bracket sub-assembly 16.1 164 12
Heater bracket sub-assembly x Vehicle body 9.8 100 87 in.*lbf
HEATER EXHAUST PIPE
Part tightened N*m kgf*cm ft.*lbf
Exhaust pipe sub-assembly x Vehicle body 9.8 100 87 in.*lbf