1GD-FTV STARTING SERVICE DATA

GLOW PLUG
Glow plug assembly Glow plug terminal - Body ground Standard resistance Approximately 1.0 Ω at 20°C (68°F)
STARTER (for 2.0 kW Type)
Starter Assembly No-load characteristics Standard current 150 A or less at 11.5 V
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch Body Standard resistance Below 2 Ω
Starter brush holder assembly Spring load Standard 22.3 to 27.3 N (2.3 to 2.8 kgf, 5.0 to 6.1 lbf)
Minimum 13.8 N (1.4 kgf, 3.1 lbf)

A - B

A - C

B - D

C - D

 Standard resistance 10 kΩ or higher

A - D

B - C

 Standard resistance Below 1 Ω
Brush length Standard 10.4 mm (0.409 in.)
Minimum 5.0 mm (0.197 in.)
Starter armature assembly Segment - Segment Standard resistance Below 1 Ω
Segment - Coil Core Standard resistance 10 kΩ or higher
Commutator circle runout Maximum 0.05 mm (0.00197 in.)
Commutator diameter Standard 29.0 mm (1.14 in.) at convex part
Minimum 28.0 mm (1.10 in.) at convex part
Commutator undercut depth Standard 0.7 mm (0.0276 in.) at convex part
Minimum 0.4 mm (0.0157 in.) at convex part
STARTER (for 2.7 kW Type)
Starter Assembly No-load characteristics Standard current 180 A or less at 11.0 V
Magnet starter switch assembly Terminal 50 - Terminal C Standard resistance Below 1 Ω
Terminal 50 - Switch Body Standard resistance Below 2 Ω
Starter brush holder assembly Spring load Standard 26 to 45 N (3 to 5 kgf, 5.8 to 10.1 lbf)
Minimum 12 N (1 kgf, 2.7 lbf)
Positive (+) Brush Holder - Negative (-) Brush Holder Standard resistance 10 kΩ or higher
Brush length Standard 20.5 mm (0.814 in.)
Minimum 11.0 mm (0.433 in.)
Starter yoke assembly Lead Wire - Brush Standard resistance Below 1 Ω
Starter Yoke Body - Brush Standard resistance 10 kΩ or higher
Brush length Standard 20.5 mm (0.814 in.)
Minimum 11.0 mm (0.433 in.)
Starter armature assembly Segment - Segment Standard resistance Below 1 Ω
Segment - Coil Core Standard resistance 10 kΩ or higher
Commutator circle runout Maximum 0.05 mm (0.00197 in.)
Commutator diameter Standard 36.0 mm (1.42 in.)
Minimum 35.0 mm (1.38 in.)
Commutator undercut depth Standard 0.7 mm (0.0276 in.)
Minimum 0.2 mm (0.00787 in.)
ENGINE SWITCH
Standard resistance Tester condition condition Specified condition
5 - 6 Not pushed 10 kΩ or higher
1 - 6 Pushed Below 1 Ω