1GD-FTV EMISSION CONTROL TORQUE SPECIFICATIONS

EGR VALVE
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x No. 2 EGR valve assembly 10 102 7
No. 2 EGR valve assembly x No. 1 EGR cooler 25 255 18
EGR valve adapter x No. 2 EGR valve assembly 25 255 18
No. 1 EGR cooler with No. 2 EGR valve assembly x Intake manifold 21 214 15
Stud bolt x Exhaust manifold 10 102 7
No. 1 EGR pipe sub-assembly x Exhaust manifold, EGR valve adapter 29 296 21
No. 1 EGR pipe sub-assembly x Vacuum transmitting pipe sub-assembly 10 102 7
No. 4 water by-pass pipe sub-assembly x Intake manifold 10 102 7
No. 3 water by-pass pipe sub-assembly x No. 1 EGR Cooler 10 102 7
Electric EGR control Valve assembly x No. 2 EGR valve assembly 25 255 18
No. 2 EGR pipe x Electric EGR control valve assembly, Intake manifold 29 296 21
EGR valve bracket x Electric EGR control valve assembly, Intake manifold 21 214 15
Vane pump oil reservoir sub-assembly x Body 8.0 82 71 in.*lbf
Urea tank filler pipe assembly x Body 5.5 56 49 in.*lbf
No. 2 engine cover bracket x No. 3 water by-pass pipe sub-assembly, No. 2 EGR valve assembly 10 102 7
No. 3 engine cover bracket x Engine cover bracket 21 214 15
Diesel turbo pressure sensor x No. 3 water by-pass pipe sub-assembly 10 102 7
No. 2 water by-pass pipe x Cylinder head cover sub-assembly, No. 2 engine cover bracket 10 102 7
EGR COOLER
Part Tightened N*m kgf*cm ft.*lbf
No. 1 EGR cooler x No. 2 EGR valve assembly 25 255 18
No. 1 EGR cooler and No. 2 EGR valve assembly with electric EGR control valve assembly x Intake manifold 21 214 15
No. 3 water by-pass pipe sub-assembly x No. 1 EGR cooler 10 102 7
EGR BYPASS SWITCHING VALVE
Part Tightened N*m kgf*cm ft.*lbf
No. 1 vacuum switching valve assembly x Bracket 1.4 14 12 in.*lbf
Vacuum control valve set x Intake manifold 10 102 7
Engine wire bracket x Intake manifold 13 131 9
EXHAUST GAS TEMPERATURE SENSOR (for Front)
Part Tightened N*m kgf*cm ft.*lbf
No. 3 exhaust gas temperature sensor x Exhaust manifold converter sub-assembly 30 306 22
No. 2 exhaust gas temperature sensor x Exhaust manifold converter sub-assembly 30 306 22
Exhaust gas temperature sensor x Exhaust manifold converter sub-assembly 30 306 22
Clamp x Pipe Clamp 10 102 7
No. 3 exhaust gas temperature sensor x No. 1 vacuum pipe 10 102 7
EXHAUST GAS TEMPERATURE SENSOR (for Rear)
Part Tightened N*m kgf*cm ft.*lbf
No. 4 exhaust gas temperature sensor x Center exhaust pipe assembly 30 306 22
EXHAUST FUEL ADDITION INJECTOR
Part Tightened N*m kgf*cm ft.*lbf
No. 2 nozzle holder clamp x No. 1 injector holder 12 117 8
Injector holder x No. 1 injector holder 10 102 7
No. 2 exhaust manifold heat insulator x No. 1 injector holder 10 102 7
No. 1injector holder x Exhaust manifold 43 438 32
No. 1 fuel pipe x Cylinder head cover sub-assembly 10 102 7
No. 1 fuel pipe x No. 1 injector holder 26 265 19
DIFFERENTIAL PRESSURE SENSOR
Part Tightened N*m kgf*cm ft.*lbf
Differential pressure sensor x Pipe clamp 10 102 7
MONOLITHIC CONVERTER
Part Tightened N*m kgf*cm ft.*lbf
Exhaust pipe clamp x Exhaust manifold converter sub-assembly, Turbocharger sub-assembly 18 184 13
Exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly 38 387 28
No. 2 exhaust pipe support stay x Cylinder block sub-assembly, Exhaust manifold converter sub-assembly 38 387 28
No. 1 turbo insulator x Exhaust manifold, Turbocharger 12 122 9
No. 1 exhaust manifold heat insulator x Exhaust manifold 12 122 9
Engine cover bracket x Cylinder head sub-assembly 21 214 15
Pipe clamp x Engine cover bracket 10 102 7
Clamp x No. 1 vacuum pipe, No. 2 vacuum pipe 6.0 61 53 in.*lbf
No. 2 vacuum pipe x Exhaust manifold converter 48 489 35
No. 1 vacuum pipe x Exhaust manifold converter 48 489 35
UREA INJECTOR
Part Tightened N*m kgf*cm ft.*lbf
Urea injector set x Front exhaust pipe assembly 30 306 22
UREA PUMP CONTROL ECU
Part Tightened N*m kgf*cm ft.*lbf
Urea pump control ECU x No. 1 urea pump control bracket 3.0 31 27 in.*lbf
No. 1 urea pump control bracket x Frame LH 31 316 23
No. 4 urea pump control bracket x Urea pump control ECU 3.0 31 27 in.*lbf
No. 3 urea pump control bracket x No. 4 urea pump control bracket 31 316 23
No. 2 urea pump control bracket x Frame LH 31 316 23
UREA TANK
Part Tightened N*m kgf*cm ft.*lbf
No. 2 urea tank bracket x Urea tank sub-assembly 14 146 11
No. 1 urea tank bracket x Urea tank sub-assembly 14 146 11
No. 2 urea tank bracket x Frame LH 14 146 11
No. 1 urea tank bracket x Frame LH 14 146 11