1GD-FTV ENGINE MECHANICAL TORQUE SPECIFICATIONS

ENGINE
Part Tightened N*m kgf*cm ft.*lbf
Nozzle holder clamp x Cylinder head cover sub-assembly 21 214 15
CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
No. 2 camshaft bearing x Cylinder head sub-assembly 10 102 7
No. 1 camshaft bearing x Cylinder head sub-assembly 21 214 15
Camshaft timing sprocket x No. 1 camshaft, No. 2 camshaft 81 826 60
Oil pump relief valve plug x Timing chain cover assembly 46 469 34
No. 3 camshaft bearing x Cylinder head sub-assembly 21 214 15
Timing chain guide x Cylinder head sub-assembly 10 102 7
CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf

Cylinder head sub-assembly x Cylinder block sub-assembly

for Bolt A

 1st 150 1530 111
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°

Cylinder head sub-assembly x Cylinder block sub-assembly

for Bolt B

 1st 85 867 63
2nd Turn 90° Turn 90° Turn 90°
3rd Turn 90° Turn 90° Turn 90°
FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
Crankshaft pulley x Crankshaft 365 3722 269
Crankshaft pulley cover x Crankshaft pulley 25 250 18
Viscous heater crankshaft pulley x Crankshaft pulley 25 250 18
ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf
No. 1 engine hanger upper x No. 1 engine hanger 29 296 21
No. 2 engine hanger x Cylinder head sub-assembly 26 265 19
Front engine mounting insulator x Front engine mounting bracket 64 653 47
Front engine mounting insulator x Body 40 408 30
Rear end plate x Cylinder block sub-assembly 10 102 7
Flywheel sub-assembly x Crankshaft 178 1815 131
Crankshaft pulley cover x Crankshaft pulley 21 214 15
Viscous heater crankshaft pulley x Crankshaft pulley 25 250 18
Viscous heater with magnet clutch assembly x No. 1 viscous heater bracket 39 398 29
Water hose sub-assembly B x Water inlet 10 102 7
Stud bolt x Compressor mounting bracket 10 102 7
Cooler compressor assembly x Compressor mounting bracket 25 250 18
Vane pump assembly x Generator bracket 21 214 15
Battery hold down clamp x Battery clamp bolt 6.0 61 53 in.*lbf
Engine room main wire x Battery positive terminal 7.5 76 66 in.*lbf
No. 2 engine wire x Body 8.5 87 75 in.*lbf
Wire harness x Engine room relay block 11 112 8
Hood sub-assembly x Hood hinge assembly 13 133 10
Hood support x Body 18 178 13
Rear engine under cover assembly x Body 29 296 21
Transmission under cover x Body 29 296 21
No. 1 engine under cover sub-assembly x Body 29 296 21
Front bumper lower cover x Body 8.0 82 71 in.*lbf
ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt x Timing chain cover sub-assembly for timing chain cover sub-assembly side 6.0 61 53 in.*lbf
for timing chain case assembly side 10 102 7
Stud bolt x Timing chain case assembly 6.0 61 53 in.*lbf
Lock plate x Cylinder block sub-assembly 10 102 7
No. 1 camshaft bearing cap x Cylinder head sub-assembly 21 214 15
No. 2 camshaft bearing cap x Cylinder head sub-assembly 10 102 7
No. 3 camshaft bearing cap x Cylinder head sub-assembly 21 214 15
Supply pump assembly x Timing chain case assembly 21 214 15
No. 1 fuel pump bracket x Cylinder block sub-assembly 21 214 15
No. 1 chain vibration damper x Cylinder block sub-assembly 21 214 15
No. 1 chain tensioner assembly x Cylinder block sub-assembly 10 102 7
Supply pump shaft nut x Supply pump shaft 137 1397 101
Camshaft timing sprocket x Camshaft 81 826 60
Camshaft timing sprocket x No. 2 camshaft 81 826 60
No. 2 chain vibration damper x Timing chain case assembly 21 214 15
No. 2 chain tensioner slipper x Timing chain case assembly 21 214 15
No. 2 chain tensioner assembly x Timing chain case assembly 10 102 7
Engine balancer assembly x Cylinder block sub-assembly for bolt A 21 214 15
for bolt B 43 438 32
No. 1 balance shaft thrust plate x Crankshaft 21 214 15
No. 3 chain tensioner assembly x Engine balancer assembly 10 102 7
Oil pump relief valve plug x Timing chain cover sub-assembly 46 469 34
Rear engine oil seal retainer x Cylinder block sub-assembly 10 102 7
Oil strainer sub-assembly x Cylinder block sub-assembly 12 122 9
Crankshaft position sensor harness bracket x Cylinder block sub-assembly 10 102 7
Oil filter bracket x Cylinder block sub-assembly 21 214 15
Oil filter union x Oil filter bracket 29 300 22
Front No. 1 engine mounting bracket RH x Cylinder block sub-assembly 68 693 50
Generator bracket sub-assembly x Cylinder head sub-assembly, Timing chain case assembly 21 214 15
Front No. 1 engine mounting bracket LH x Cylinder block sub-assembly 68 693 50
No. 1 engine hanger x Cylinder head sub-assembly 26 265 19
No. 1 water hose clamp bracket x Timing chain case assembly 10 102 7
No. 4 vacuum transmitting pipe sub-assembly x Cylinder block sub-assembly 23 235 17
No. 3 vacuum transmitting pipe sub-assembly x Cylinder block sub-assembly 10 102 7
No. 2 vacuum transmitting pipe sub-assembly x Cylinder block sub-assembly 21 214 15
No. 1 vacuum transmitting pipe sub-assembly x Cylinder head sub-assembly, Cylinder block sub-assembly 10 102 7
Vacuum pump assembly x Cylinder head sub-assembly 21 214 15
Water outlet sub-assembly x Timing chain cover sub-assembly 10 102 7
No. 2 water by-pass pipe sub-assembly x Engine water pump assembly, Water inlet 10 102 7
No. 1 viscous heater bracket sub-assembly x Cylinder block sub-assembly, Timing chain cover sub-assembly 25 250 18
No. 1 water by-pass pipe x Timing chain cover sub-assembly 10 102 7
Front engine mounting insulator RH x Front No. 1 engine mounting bracket RH 64 653 47
No. 1 compressor mounting bracket x Cylinder block sub-assembly 39 398 29
No. 5 water by-pass pipe sub-assembly x Cylinder block sub-assembly 25 255 18
Fuel filter assembly x Cylinder block sub-assembly 21 214 15
Hose bracket x Cylinder head sub-assembly 10 102 7
Wiring harness clamp bracket x Cylinder head cover sub-assembly for bolt A 10 102 7
for bolt B 8.4 86 74 in.*lbf
No. 2 fuel pipe x Manifold stay 10 102 7
No. 4 water by-pass pipe sub-assembly x Intake manifold 10 102 7
Stud bolt x Exhaust manifold 10 102 7
No. 1 EGR pipe x No. 1 vacuum transmitting pipe sub-assembly, Exhaust manifold for bolt 10 102 7
for nut 29 296 21
Engine cover bracket x Cylinder head sub-assembly, Hose bracket 21 214 15
CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt A x Cylinder head sub-assembly 6.0 61 53 in.*lbf
Stud bolt B x Cylinder head sub-assembly 10 102 7
Stud bolt C x Cylinder head sub-assembly 19 194 14
Stud bolt D x Cylinder head sub-assembly 20 204 15
No. 1 straight screw plug with head x Cylinder head sub-assembly 25 255 18
CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf
Stud bolt A x Cylinder block sub-assembly 6.0 61 53 in.*lbf
Stud bolt B x Cylinder block sub-assembly 10 102 7
Stud bolt C x Cylinder block sub-assembly 19 194 14
Stud bolt D x Cylinder block sub-assembly 10 102 7
Stud bolt E x Cylinder block sub-assembly 10 102 7
Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly 25 255 18
Cylinder block water drain cock plug x Cylinder water drain cock sub-assembly 13 130 9
No. 1 oil nozzle sub-assembly x Cylinder block subassembly 10 102 7
Crankshaft bearing cap x Cylinder block sub-assembly 1st 95 969 70
2nd Turn 90° Turn 90° Turn 90°
Connecting rod cap x Connecting rod 1st 40 408 30
2nd Turn 90° Turn 90° Turn 90°