GLOW PLUG REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY (w/ EGR System)


    1. Remove the electric EGR control valve Click here.

  3. DISCONNECT INLET HEATER WATER HOSE (w/o EGR System)

    Click here

  4. DISCONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY (w/o EGR System)

    Click here

  5. REMOVE NO. 1 INTAKE PIPE (w/o EGR System)

    Click here

  6. REMOVE THROTTLE BODY BRACKET (w/o EGR System)


    1. B001CZV

      Disconnect the vacuum hose.

    2. Remove the bolt and gas filter with gas filter bracket.

    3. Remove the 2 bolts and throttle body bracket.

  7. REMOVE NO. 1, NO. 2 AND NO. 3 INJECTION PIPE SUB-ASSEMBLY (w/o EGR System)

    Click here

  8. REMOVE AIR CONNECTOR STAY (w/o EGR System)


    1. B001FRP

      Remove the 3 bolts and air connector stay.

  9. DISCONNECT ENGINE WIRE (w/o EGR System)


    1. B001FOM

      for LHD:

      Remove the 2 bolts and disconnect the clamp and engine wire.

    2. B001F9X

      for RHD:

      Remove the bolt and disconnect the engine wire.

  10. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY (w/o EGR System)


    1. B001FLJ

      Disconnect the throttle position sensor connector.

    2. B001GRA

      Remove the 3 bolts, intake air connector with diesel throttle and gasket.

  11. REMOVE INTAKE PIPE STAY

    Click here

  12. REMOVE NO. 2 MANIFOLD STAY


    1. B001ERB

      Remove the bolt and No. 2 manifold stay.

  13. REMOVE NO. 1 GLOW PLUG CONNECTOR

    B001HHI

    1. Remove the screw grommet and nut and disconnect the wire harness from the No. 1 glow plug connector.

    2. Remove the 4 screw grommets, 4 nuts and No. 1 glow plug connector.

  14. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

    B001ESG

  15. REMOVE GLOW PLUG

    B001DH9

    1. Remove the 4 glow plugs.