OIL PUMP INSTALLATION

PROCEDURE

1. INSTALL TIMING GEAR CASE ASSEMBLY

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2. INSTALL OIL PAN SUB-ASSEMBLY

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3. INSTALL OIL STRAINER SUB-ASSEMBLY

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4. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

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5. INSTALL CRANKSHAFT TIMING GEAR

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6. INSTALL INJECTION GEAR

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7. INSTALL NO. 1 IDLE GEAR SHAFT

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8. INSTALL NO. 1 IDLE GEAR

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9. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

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10. INSTALL TIMING GEAR COVER

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11. INSTALL WATER PUMP ASSEMBLY

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12. INSTALL NO. 2 TIMING BELT COVER

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13. INSTALL CAMSHAFT TIMING PULLEY

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14. INSTALL INJECTOR ASSEMBLY

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15. INSPECT FOR FUEL LEAK

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16. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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17. INSTALL NOZZLE HOLDER SEAL

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18. INSTALL NO. 1 OIL PAN COVER SUB-ASSEMBLY

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19. INSTALL NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

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20. INSTALL SUPPLY PUMP ASSEMBLY

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21. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

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22. INSTALL MANIFOLD STAY WITH VACUUM SWITCHING VALVE

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23. INSTALL INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY (w/o EGR System)

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24. INSTALL AIR CONNECTOR STAY (w/o EGR System)

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25. INSTALL INJECTION PIPE (w/o EGR System)

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26. INSTALL THROTTLE BODY BRACKET (w/o EGR System)

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27. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY (w/ EGR System)

    
    

    1. Install the electric EGR control valve Click here.

28. INSTALL CRANKSHAFT PULLEY

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29. INSTALL NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

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30. INSTALL TIMING BELT

    
    

    1. Install the timing belt Click here.

31. INSTALL CRANKSHAFT POSITION SENSOR

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32. INSTALL CAMSHAFT POSITION SENSOR

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33. INSTALL VANE PUMP ASSEMBLY

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34. INSTALL VACUUM PUMP ASSEMBLY

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35. INSTALL TIMING GEAR COVER INSULATOR

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36. INSTALL NO. 2 CYLINDER HEAD COVER SUB-ASSEMBLY

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37. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE

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38. INSTALL VENTILATION PIPE

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39. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

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40. INSTALL GENERATOR BRACKET

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41. INSTALL GENERATOR ASSEMBLY

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42. REMOVE ENGINE FROM ENGINE STAND

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43. INSTALL ENGINE ASSEMBLY

    
    

    1. Install the engine Click here.

44. ADD ENGINE OIL

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45. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

46. BLEED AIR FROM FUEL SYSTEM

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47. ADD ENGINE COOLANT

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48. INSPECT FOR OIL LEAK

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49. INSPECT FOR FUEL LEAK

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50. INSPECT FOR EXHAUST GAS LEAK

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51. INSPECT ENGINE IDLE SPEED

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52. INSPECT ENGINE OIL LEVEL

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53. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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54. INSTALL FRONT BUMPER LOWER COVER

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