RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 RADIATOR SUPPORT BUSH


    1. Install the 6 No. 1 radiator support bushes to the radiator assembly.

  2. INSTALL NO. 2 RADIATOR SUPPORT BUSH


    1. Install the 2 No. 2 radiator support bushes to the radiator assembly.

  3. INSTALL RADIATOR COLLAR


    1. Install the 4 radiator collars to the radiator assembly.

  4. INSTALL OIL RETURN PIPE SUB-ASSEMBLY


    1. Attach the 2 clamps to install the oil return pipe sub-assembly to the radiator assembly.

  5. INSTALL INTERCOOLER ASSEMBLY

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  6. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL

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  7. INSTALL NO. 1 RADIATOR AIR GUIDE


    1. Install the No. 1 radiator air guide with the 2 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  8. INSTALL NO. 3 RADIATOR TO SUPPORT SEAL


    1. Install a new No. 3 radiator to support seal to the No. 1 radiator guide.

  9. INSTALL RADIATOR ASSEMBLY


    1. B001DCN

      Insert the tabs of the radiator collar into the radiator service holes.

    2. Install the radiator assembly the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  10. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. Attach the 3 claws to install the radiator side deflector LH, and install the clip.

  11. INSTALL RADIATOR SIDE DEFLECTOR RH


    1. Attach the 3 claws to install the radiator side deflector RH, and install the clip.

  12. INSTALL FRONT BUMPER CENTER UPPER RETAINER

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  13. INSTALL FRONT BUMPER COVER

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  14. INSTALL FRONT BUMPER LOWER COVER

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  15. INSTALL FAN SHROUD


    1. Install the fan pulley.

    2. Place the fan shroud together with the fan with fluid coupling assembly between the engine and radiator assembly.

      Note

      Be careful not to damage the radiator core.

    3. Attach the 2 guides and install the fan shroud with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    4. Temporarily install the fan with fluid coupling assembly to the engine water pump assembly with the 4 nuts.

      Note


      • Make sure to match the paint mark colors on the fan with fluid coupling assembly with the stud bolts of the same color on the engine water pump assembly.

      • When installing the fan and generator V belt, make sure to securely tighten the nuts of the fan with fluid coupling assembly so that the fan pulley is properly aligned.

    5. Install the fan and generator V belt.

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    6. Tighten the 4 nuts holding the fan with fluid coupling assembly.

      Torque:
      23 N*m  { 235 kgf*cm, 17 ft.*lbf }

  16. INSTALL VISCOUS HEATER V BELT (w/ Viscous Heater)

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  17. CONNECT OIL COOLER HOSE (for Automatic Transmission)


    1. Connect the oil cooler hose to the radiator assembly and slide the 2 hose clamps to secure the hose.

    2. Attach the 2 clamps and connect the oil cooler hose to the fan shroud with the bolt.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 ft.*lbf }

  18. INSTALL RADIATOR RESERVOIR ASSEMBLY


    1. Install the radiator reservoir assembly with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Attach the 2 clamps to connect the No. 1 water by-pass hose to the fan shroud.

    3. Connect the No. 1 water by-pass hose to the radiator assembly and slide the hose clamp to secure the hose.

    4. Connect the No. 2 water by-pass hose to the water inlet and slide the hose clamp to secure the hose.

    5. Attach the 2 clamps to connect the No. 2 water by-pass hose to the fan shroud.

  19. INSTALL INTERCOOLER AIR HOSE


    1. Install the intercooler air hose and tighten the 2 hose bands to secure the hose.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

  20. INSTALL NO. 2 RADIATOR HOSE


    1. Install the No. 2 radiator hose and slide the 2 hose clamps to secure the hose.

  21. INSTALL NO. 2 INTERCOOLER AIR HOSE

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  22. INSTALL NO. 1 RADIATOR HOSE


    1. Install the No. 1 radiator hose and slide the 2 hose clamps to secure the hose.

  23. INSTALL NO. 3 ENGINE WIRE (for Cold Area Specification Vehicles)


    1. Attach the 3 wire harness clamps to connect the No. 3 engine wire to the fan shroud.

    2. Connect the 2 cables to the positive battery terminals.

  24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Cold Area Specification Vehicles)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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  25. ADD ENGINE COOLANT

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  26. INSPECT FOR COOLANT LEAK

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  27. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

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  28. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 13 clips.