RADIATOR REMOVAL

PROCEDURE


  1. PRECAUTION (for Cold Area Specification Vehicles)

    Note

    After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Cold Area Specification Vehicles)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  5. DRAIN ENGINE COOLANT

    Click here

  6. REMOVE NO. 3 ENGINE WIRE (for Cold Area Specification Vehicles)


    1. B001G5V

      Disconnect 2 cables from 2 positive battery terminals.

    2. Detach the 3 wire harness clamps to disconnect the No. 3 engine wire from the fan shroud.

  7. REMOVE NO. 1 RADIATOR HOSE


    1. B001DJA

      Slide the 2 hose clamps and remove the No. 1 radiator hose.

  8. REMOVE NO. 2 INTERCOOLER AIR HOSE

    Click here

  9. REMOVE NO. 2 RADIATOR HOSE


    1. B001DB1

      Slide the 2 hose clamps and remove the No. 2 radiator hose.

  10. REMOVE INTERCOOLER AIR HOSE


    1. B001IKV

      Loosen the 2 hose bands and remove the intercooler air hose.

  11. REMOVE RADIATOR RESERVOIR ASSEMBLY


    1. B001DJZ

      Detach the 2 clamps to disconnect the No. 2 water by-pass hose from the fan shroud.

    2. Slide the hose clamp and disconnect the No. 2 water by-pass hose from the water inlet.

    3. B001HN7

      Slide the hose clamp and disconnect the No. 1 water by-pass hose from the radiator assembly.

    4. Detach the 2 clamps to disconnect the No. 1 water by-pass hose from the fan shroud.

    5. Remove the 3 bolts and radiator reservoir assembly.

  12. DISCONNECT OIL COOLER HOSE (for Automatic Transmission)


    1. B001DH5

      Remove the bolt and detach the 2 clamps to disconnect the oil cooler hose from the fan shroud.

    2. Slide the 2 hose clamps and disconnect the oil cooler hose from radiator assembly.

  13. REMOVE VISCOUS HEATER V BELT (w/ Viscous Heater)

    Click here

  14. REMOVE FAN SHROUD


    1. B001E9W

      Loosen the 4 nuts holding the fan with fluid coupling assembly.

    2. Remove the fan and generator V belt Click here.

    3. B001GXU

      Remove the 2 bolts holding the fan shroud.

    4. Slide the fan shroud in upper side to detach the guide and remove the fan shroud together with the fan with fluid coupling assembly.

      Note

      Be careful not to damage the radiator core.

    5. Remove the fan pulley.

  15. REMOVE FRONT BUMPER LOWER COVER

    Click here

  16. REMOVE FRONT BUMPER COVER

    Click here

  17. REMOVE FRONT BUMPER UPPER RETAINER


    1. A01XJQY

      Remove the 3 bolts and front bumper upper retainer.

  18. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A01XDKQ

      Detach the 3 claws and remove the clip and radiator side deflector RH.

  19. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01XIMX

      Detach the 3 claws and remove the clip and radiator side deflector LH.

  20. REMOVE RADIATOR ASSEMBLY


    1. B001GV4

      Remove the 4 bolts and radiator assembly.

  21. REMOVE NO. 3 RADIATOR TO SUPPORT SEAL


    1. B001HPE

      Remove the No. 3 radiator to support seal from the No. 1 radiator air guide.

  22. REMOVE NO. 1 RADIATOR AIR GUIDE


    1. B001EZF

      Remove the 2 bolts and No. 1 radiator air guide.

  23. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL

    Click here

  24. REMOVE INTERCOOLER ASSEMBLY

    Click here

  25. REMOVE OIL RETURN PIPE SUB-ASSEMBLY


    1. Detach the 2 clamps to remove the oil return pipe sub-assembly from the radiator assembly.

  26. REMOVE RADIATOR COLLAR


    1. Remove the 4 radiator collar from the radiator assembly.

  27. REMOVE NO. 2 RADIATOR SUPPORT BUSH


    1. Remove the 2 No. 2 radiator support bushes from the radiator assembly.

  28. REMOVE NO. 1 RADIATOR SUPPORT BUSH


    1. Remove the 6 No. 1 radiator support bushes from the radiator assembly.