THERMOSTAT INSTALLATION

PROCEDURE


  1. INSTALL THERMOSTAT


    1. B001ECPE02
      Text in Illustration
      *1 Gasket
      *a CORRECT
      *b INCORRECT

      Install a new gasket to the thermostat as shown in the illustration.

      Note

      When installing the gasket to the thermostat, be careful not to deform the gasket. Make sure that the groove of the gasket is properly installed to the thermostat as shown in the illustration.

    2. B001DW7E02
      Text in Illustration
      *a Upward
      *b 30°
      *c Jiggle Valve

      Insert the thermostat into the engine water pump assembly with the jiggle valve facing straight upward.

      Tech Tips

      The jiggle valve may be set to within 30° on either side of the prescribed position.

  2. INSTALL WATER INLET


    1. Install the water inlet with the 3 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  3. CONNECT NO. 2 RADIATOR HOSE


    1. B001E4AE02
      Text in Illustration
      *a Upper Side
      *b Right Side of Vehicle

      Connect the No. 2 radiator hose to the water inlet and slide the hose clamp to secure the hose as shown in the illustration.

  4. CONNECT NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY


    1. Connect the No. 2 water by-pass pipe sub-assembly to the engine water pump assembly and water inlet with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL WATER HOSE SUB-ASSEMBLY (for Cold Area Specification Vehicles)


    1. Connect the water hose sub-assembly to the viscous heater with magnet clutch and heater pipes, and install the bolt.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }

    2. Slide the 4 hose clamps to secure the water hose sub-assembly.

  6. INSTALL FAN SHROUD

    Click here