WATER PUMP INSTALLATION

PROCEDURE


  1. INSTALL ENGINE WATER PUMP ASSEMBLY


    1. A01XHTAE02

      Temporarily install a new gasket and the engine water pump assembly with the 8 bolts.

      Standard length
      Item Length
      Bolt A 45 mm (1.77 in.)
      Bolt B 65 mm (2.56 in.)
      Text in Illustration
      B001CHY Bolt A
      B001DEF Bolt B

    2. Tighten the 8 bolts in the order shown in the illustration.

      Torque:
      25 N*m  { 255 kgf*cm, 18 ft.*lbf }

  2. CONNECT NO. 1 TURBO WATER HOSE


    1. Connect the No. 1 turbo water hose to the engine water pump assembly and slide the hose clamp to secure the hose.

  3. CONNECT NO. 1 WATER BY-PASS PIPE


    1. A01XMM7E02
      Text in Illustration
      *a Claw

      Install a new gasket to the No. 1 water by-pass pipe as shown in the illustration.

      Tech Tips

      Make sure that the claws of the gasket are facing the No. 1 water by-pass pipe.

    2. Connect the No. 1 water by-pass pipe to the engine water pump assembly with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Attach the wire harness clamp and connect the 2 connectors to the turbocharger sub-assembly.

  4. INSTALL THERMOSTAT

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