RADIATOR INSTALLATION

PROCEDURE


  1. INSTALL NO. 1 RADIATOR SUPPORT BUSH


    1. Install the 4 No. 1 radiator support bushes to the radiator assembly.

  2. INSTALL NO. 2 RADIATOR SUPPORT


    1. Install the 2 No. 2 radiator supports to the radiator assembly.

  3. INSTALL NO. 1 RADIATOR SUPPORT


    1. Install the 2 No. 1 radiator supports to the radiator assembly.

  4. INSTALL VACUUM TRANSMITTING PIPE SUB-ASSEMBLY


    1. Attach the 2 clamps and install the vacuum transmitting pipe sub-assembly to the radiator assembly.

  5. INSTALL INTERCOOLER ASSEMBLY

    Click here

  6. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL

    Click here

  7. INSTALL NO. 1 RADIATOR AIR GUIDE


    1. Install a new No. 3 radiator to support seal to the No. 1 radiator air guide.

    2. Install the No. 1 radiator air guide to the radiator assembly with intercooler assembly with the 2 bolts.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  8. INSTALL RADIATOR ASSEMBLY WITH INTERCOOLER ASSEMBLY


    1. Install 2 new No. 1 radiator to support seals to the radiator assembly.

    2. B001DCN

      Insert the tabs of the radiator support into the radiator service holes.

    3. Install the radiator assembly with intercooler assembly to the radiator support with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }

  9. CONNECT NO. 2 RADIATOR HOSE


    1. B001GPFE02
      Text in Illustration
      *a Upper
      *b RH Side

      Connect the No. 2 radiator hose to the radiator assembly and slide the clamp to secure the hose.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

  10. INSTALL FAN SHROUD

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  11. INSTALL INTERCOOLER AIR HOSE

    Click here

  12. INSTALL NO. 1 AIR HOSE

    Click here

  13. INSTALL NO. 1 RADIATOR HOSE

    Click here

  14. INSTALL NO. 3 ENGINE WIRE (for Cold Area Specification Vehicles)

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  15. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. Attach the 3 claws to the radiator support.

    2. Install the radiator side deflector LH with the clip.

  16. INSTALL RADIATOR SIDE DEFLECTOR RH


    1. Attach the 3 claws to the radiator support.

    2. Install the radiator side deflector RH with the clip.

  17. INSTALL FRONT BUMPER CENTER UPPER RETAINER

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  18. INSTALL FRONT BUMPER COVER

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  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (for Cold Area Specification Vehicles)

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

    Click here

  20. ADD ENGINE COOLANT

    Click here

  21. INSPECT FOR ENGINE COOLANT LEAK

    Click here

  22. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  23. INSTALL FRONT BUMPER LOWER COVER

    Click here

  24. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 13 clips.