RADIATOR REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (for Cold Area Specification Vehicles)

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  3. REMOVE FRONT BUMPER LOWER COVER

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  5. DRAIN ENGINE COOLANT

    Click here

  6. REMOVE FRONT BUMPER COVER

    Click here

  7. REMOVE FRONT BUMPER UPPER RETAINER


    1. A01XMG2

      Remove the 3 bolts and front bumper upper retainer.

  8. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A01XJ3J

      Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector RH so that the radiator can be removed in the step below.

  9. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01XEBG

      Using a clip remover, detach the 3 claws and remove the clip. Then move the radiator side deflector LH so that the radiator can be removed in the step below.

  10. REMOVE NO. 1 AIR HOSE

    Click here

  11. REMOVE INTERCOOLER AIR HOSE

    Click here

  12. REMOVE NO. 1 RADIATOR HOSE

    Click here

  13. REMOVE NO. 3 ENGINE WIRE (for Cold Area Specification Vehicles)

    Click here

  14. REMOVE FAN SHROUD

    Click here

  15. DISCONNECT NO. 2 RADIATOR HOSE


    1. B001IM5

      Slide the clamp and disconnect the No. 2 radiator hose.

  16. REMOVE RADIATOR ASSEMBLY WITH INTERCOOLER ASSEMBLY


    1. B001GTJ

      Remove the 4 bolts and radiator assembly with intercooler assembly from the radiator support.

    2. B001CLG

      Remove the 2 No. 1 radiator support seals from the radiator assembly.

  17. REMOVE NO. 1 RADIATOR AIR GUIDE


    1. B001H5W

      Remove the 2 bolts and the No. 1 radiator air guide from the radiator assembly with intercooler assembly.

    2. B001D6G

      Remove the No. 3 radiator support seal from the No. 1 radiator air guide.

  18. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL

    Click here

  19. REMOVE INTERCOOLER ASSEMBLY

    Click here

  20. REMOVE VACUUM TRANSMITTING PIPE SUB-ASSEMBLY


    1. B001I5B

      Detach the 2 clamps and remove the vacuum transmitting pipe sub-assembly from the radiator assembly.

  21. REMOVE NO. 1 RADIATOR SUPPORT


    1. Remove the 2 No. 1 radiator supports from the radiator assembly.

  22. REMOVE NO. 2 RADIATOR SUPPORT


    1. Remove the 2 No. 2 radiator supports from the radiator assembly.

  23. REMOVE NO. 1 RADIATOR SUPPORT BUSH


    1. Remove the 4 No. 1 radiator support bushes from the radiator assembly.