THERMOSTAT REMOVAL

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE FRONT BUMPER LOWER COVER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  4. DRAIN ENGINE COOLANT

    Click here

  5. REMOVE FRONT FENDER APRON SEAL RH

    Click here

  6. REMOVE FRONT NO. 1 FENDER APRON TO FRAME SEAL RH

    Click here

  7. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  8. REMOVE FRONT HEATER BRACKET (for Cold Area Specification Vehicles)

    Click here

  9. REMOVE FAN AND GENERATOR V BELT

    Click here

  10. REMOVE NO. 1 AIR CLEANER HOSE

    Click here

  11. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

    Click here

  12. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  13. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  14. REMOVE NO. 1 AIR HOSE

    Click here

  15. REMOVE COMPRESSOR OUTLET ELBOW

    Click here

  16. REMOVE VISCOUS WITH MAGNET CLUTCH HEATER ASSEMBLY (for Cold Area Specification Vehicles)

    Click here

  17. REMOVE VISCOUS HEATER NO. 1 BRACKET SUB-ASSEMBLY (for Cold Area Specification Vehicles)

    Click here

  18. DISCONNECT COOLER COMPRESSOR ASSEMBLY (w/ Air Conditioning System)

    Click here

  19. REMOVE GENERATOR BRACKET

    Click here

  20. REMOVE GENERATOR ASSEMBLY

    Click here

  21. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

    Click here

  22. REMOVE VENTILATION PIPE

    Click here

  23. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

    Click here

  24. DISCONNECT NO. 2 RADIATOR HOSE

    Click here

  25. DISCONNECT NO. 2 WATER BY-PASS HOSE


    1. B001D0Z

      Disconnect the No. 2 water by-pass hose from the water inlet.

  26. REMOVE WATER INLET


    1. B001EVH

      for Automatic Transmission:

      Remove the 2 bolts from the oil cooler tube clamp and bracket.

    2. B001HZE

      Remove the 3 bolts and inlet.

  27. REMOVE THERMOSTAT


    1. Remove the thermostat.

    2. Remove the gasket from the thermostat.