RADIATOR REMOVAL

PROCEDURE


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  2. REMOVE FRONT BUMPER COVER LOWER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  4. DRAIN ENGINE COOLANT

    Click here

  5. REMOVE V-BANK COVER

    Click here

  6. REMOVE FRONT BUMPER COVER


    1. Remove the front bumper cover Click here.

  7. REMOVE UPPER FRONT BUMPER RETAINER


    1. A01XJQY

      Remove the 3 bolts and retainer.

  8. REMOVE RADIATOR SIDE DEFLECTOR RH


    1. A01XDKQ

      Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.

  9. REMOVE RADIATOR SIDE DEFLECTOR LH


    1. A01XIMX

      Using a clip remover, detach the 3 claws and remove the clip. Then move the side deflector so that the radiator can be removed in the step below.

  10. REMOVE NO. 1 RADIATOR HOSE

    B001FEG
  11. REMOVE NO. 2 RADIATOR HOSE


    1. B001DN8

      Disconnect the radiator hose from the water inlet.

    2. B001GLE

      Detach the clamp and remove the radiator hose.

  12. REMOVE RADIATOR RESERVOIR


    1. B001EFZ

      Disconnect the reservoir hose from the upper side of the radiator tank.

    2. Remove the 3 bolts and radiator reservoir.

  13. DISCONNECT OIL COOLER TUBE (w/ Warmer)


    1. B001F1D

      Detach the claw to open the flexible hose clamp, and then remove the 2 bolts to disconnect the oil cooler tube from the fan shroud.

  14. DISCONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)


    1. B001E3K

      Detach the claw to open the flexible hose clamp, and then remove the 2 bolts to disconnect the oil cooler tube from the fan shroud.

  15. REMOVE FAN SHROUD


    1. B001FK0

      Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the fan and generator V-belt Click here.

    3. B001GTH

      Remove the 2 bolts holding the fan shroud.

    4. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    5. Remove the fan pulley from the water pump.

  16. REMOVE RADIATOR ASSEMBLY


    1. B001F2TE02
      Text in Illustration
      *A w/ Warmer
      *B w/ Air Cooled Transmission Oil Cooler

      for Automatic Transmission:

      Disconnect the 2 oil cooler hoses.

    2. B001IJI

      Remove the 4 bolts and radiator.

  17. REMOVE NO. 1 RADIATOR TO SUPPORT SEAL


    1. Remove the seal from the radiator assembly.

  18. REMOVE NO. 2 RADIATOR TO SUPPORT SEAL


    1. Remove the seal from the radiator assembly.