WATER PUMP REMOVAL

PROCEDURE


  1. REMOVE UPPER RADIATOR SUPPORT SEAL

    Click here

  2. REMOVE FRONT BUMPER COVER LOWER

    Click here

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  4. DRAIN ENGINE COOLANT

    Click here

  5. REMOVE V-BANK COVER

    Click here

  6. REMOVE NO. 1 RADIATOR HOSE

    Click here

  7. REMOVE NO. 2 RADIATOR HOSE

    Click here

  8. REMOVE RADIATOR RESERVOIR

    Click here

  9. DISCONNECT OIL COOLER TUBE (w/ Warmer)

    Click here

  10. DISCONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)

    Click here

  11. REMOVE FAN SHROUD

    Click here

  12. DISCONNECT AIR TUBE ASSEMBLY (w/o Oil Cooler)


    1. B001H9P

      Remove the 2 bolts and disconnect the air tube.

  13. REMOVE WATER INLET HOUSING (w/ Oil Cooler)


    1. Disconnect the throttle body connector.

    2. B001DDS

      Disconnect the 5 water by-pass hoses.

    3. Disconnect the oil cooler hose.

    4. Disconnect the No. 2 oil cooler hose.

    5. B001H3U

      Remove the 5 bolts and water inlet.

    6. Remove the O-ring from the water outlet pipe.

    7. Remove the gasket from the water pump.

  14. REMOVE WATER INLET HOUSING (w/o Oil Cooler)


    1. Disconnect the throttle body connector.

    2. B001ED3

      Disconnect the 5 water by-pass hoses.

    3. B001FVO

      Remove the 5 bolts and water inlet.

    4. Remove the O-ring from the water outlet pipe.

    5. Remove the gasket from the water pump.

  15. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. B001EGL

      for Cover Separate Type:

      Remove the 2 bolts, 2 idler pulley cover plates, 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates.

    2. for Cover Integrated Type:

      Remove the 2 bolts and 2 No. 2 idler pulleys.

  16. DISCONNECT VANE PUMP ASSEMBLY


    1. B001F5J

      Disconnect the 2 connectors.

    2. Detach the 2 wire harness clamps.

    3. B001I41

      Remove the 2 bolts and disconnect the vane pump.

  17. REMOVE GENERATOR ASSEMBLY


    1. Remove the generator assembly Click here.

  18. REMOVE COOLER COMPRESSOR ASSEMBLY


    1. Remove the cooler compressor assembly Click here.

  19. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

    Click here

  20. REMOVE WATER PUMP ASSEMBLY


    1. B001IGN

      Remove the 17 bolts, water pump and gasket.