EXHAUST MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

    Click here

  2. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. B001ERCE05
      Text in Illustration
      *1 Protrusion
      B001CHY Front

      Install a new gasket to the cylinder head.

      Note

      Be careful of the installation direction.

    2. Temporarily install the manifold with 6 new nuts.

    3. Tighten the 6 nuts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      B001DJTE02
      Text in Illustration
      *1 w/ Secondary Air Injection System *2 w/o Secondary Air Injection System

    4. Connect the air fuel ratio sensor connector.

  3. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the heat insulator with the 3 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  4. INSTALL NO. 2 AIR TUBE (w/ Secondary Air Injection System)

    Click here

  5. INSTALL MANIFOLD STAY


    1. Install the manifold stay with the 3 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  6. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

    Click here

  7. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. B001GMYE05
      Text in Illustration
      *1 Protrusion
      B001CHY Front

      Install a new gasket to the cylinder head.

      Note

      Be careful of the installation direction.

    2. Temporarily install the manifold with 6 new nuts.

    3. Tighten the 6 nuts in the sequence shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
      B001FP8E01
      Text in Illustration
      *1 w/ Secondary Air Injection System *2 w/o Secondary Air Injection System

    4. Connect the air fuel ratio sensor connector.

  8. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the heat insulator with the 3 bolts.

      Torque:
      13 N*m  { 133 kgf*cm, 10 ft.*lbf }

  9. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY (for RHD)


    1. for Manual Tilt and Manual Telescopic Steering Column:

      Connect the No. 2 steering intermediate shaft Click here.

    2. for Power Tilt and Power Telescopic Steering Column:

      Connect the No. 2 steering intermediate shaft Click here.

  10. INSTALL AIR TUBE (w/ Secondary Air Injection System)

    Click here

  11. INSTALL NO. 2 MANIFOLD STAY


    1. Install the manifold stay with the 3 bolts.

      Torque:
      40 N*m  { 408 kgf*cm, 30 ft.*lbf }

  12. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    1. Install the front exhaust pipe Click here.

  13. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

    Click here

  14. INSTALL AIR CLEANER CAP AND HOSE

    Click here

  15. INSTALL V-BANK COVER

    Click here

  16. INSTALL UPPER RADIATOR SUPPORT SEAL

    Click here

  17. INSPECT FOR EXHAUST GAS LEAK


    • If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

  18. INSTALL FRONT FENDER APRON SEAL LH


    1. w/ KDSS:

      Install the apron seal with the 7 clips.

    2. w/o KDSS:

      Install the apron seal with the 4 clips.

  19. INSTALL FRONT FENDER APRON SEAL RH


    1. Install the apron seal with the 5 clips.

  20. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL LH


    1. Install the frame seal with the 5 clips.

  21. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


    1. Install the frame seal with the 5 clips.