INTAKE MANIFOLD INSTALLATION

PROCEDURE


  1. INSTALL INTAKE MANIFOLD


    1. B001IKE

      Set a new gasket on each cylinder head.

      Note


      • Align the port holes of the gasket and cylinder head.

      • Be careful of the installation direction.

    2. Set the intake manifold on the cylinder heads.

    3. B001GYZE03
      Text in Illustration
      *1 Nut

      Install and uniformly tighten the 6 bolts and 4 nuts in several passes.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

      Tech Tips

      Tighten the inner installation bolts of the intake manifold before tightening the outer bolts.

  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  3. INSTALL INTAKE AIR SURGE TANK


    1. Install a new gasket to the intake air surge tank.

    2. B001GGGE05
      Text in Illustration
      *1 Nut

      Install the intake air surge tank with the 4 bolts and 2 nuts in the order shown in the illustration.

      Torque:
      28 N*m  { 286 kgf*cm, 21 ft.*lbf }

    3. Install the No. 1 surge tank stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    4. Attach the wire harness clamp.

    5. Install the No. 2 surge tank stay with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    6. Install the throttle body bracket with the 2 bolts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
    7. B001GN4E01
      Text in Illustration
      *a Front
      *b Matchmark
      *c Top

      Connect the No. 1 ventilation hose.

    8. Connect the No. 1 vacuum switching valve connector.

    9. Connect the No.1 fuel feed hose.

      Tech Tips

      Connect the hose so that the direction of the hose clamp is as indicated in the illustration.

    10. B001DDEE01
      Text in Illustration
      *a Front
      *b Matchmark
      *c RH

      Connect the throttle body connector.

    11. Connect the No. 4 water by-pass hose.

    12. Connect the No. 5 water by-pass hose.

      Tech Tips

      Connect the hose so that the direction of the hose clamp is as indicated in the illustration.

    13. Connect the 2 heater hose clamps.

  4. INSTALL AIR TUBE ASSEMBLY (w/ Secondary Air Injection System)


    1. B001FKIE01
      Text in Illustration
      *1 Rib
      *2 Paint Mark
      *a RH Side
      *b Upper

      for Bank 1 Side:

      Align the paint mark with the projection and connect the air tube assembly to the emission control valve set.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

    2. B001C92E01
      Text in Illustration
      *1 Paint Mark
      *2 Rib
      *a Upper
      *b LH Side

      for Bank 2 Side:

      Align the paint mark with the projection and connect the air tube assembly to the No. 2 emission control valve set.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

    3. Install the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

  5. INSTALL NO. 1 AIR CLEANER HOSE


    1. B001FM8E01
      Text in Illustration
      *1 Paint mark
      *a Protrusion
      *b Groove
      *c Top
      *d RH
      *e Front

      Install the air cleaner hose with the 2 clamps.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the bolt.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Connect the vacuum hose and ventilation hose.

      Tech Tips

      The direction of the hose clamp is indicated in the illustration.

    4. Attach the wire harness clamp.

  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. ADD ENGINE COOLANT

    Click here

  8. INSPECT FOR COOLANT LEAK

    Click here

  9. INSPECT FOR FUEL LEAK

    Click here

  10. INSTALL V-BANK COVER


    1. B001FDSE01
      Text in Illustration
      *1 Pin
      *2 Hook

      Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.

  11. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  12. INSTALL FRONT BUMPER COVER LOWER

    Click here