INTAKE MANIFOLD REMOVAL

PROCEDURE


  1. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note


    • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  3. REMOVE FRONT BUMPER COVER LOWER

    Click here

  4. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

    Click here

  5. DRAIN ENGINE COOLANT

    Click here

  6. REMOVE V-BANK COVER


    1. B001FZLE01
      Text in Illustration
      *1 Pin
      *2 Hook

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE NO. 1 AIR CLEANER HOSE


    1. B001H9O

      Disconnect the ventilation hose and vacuum hose.

    2. Detach the wire harness clamp.

    3. Remove the bolt and loosen the 2 hose clamps.

    4. Remove the No. 1 air cleaner hose.

  8. REMOVE AIR TUBE ASSEMBLY (w/ Secondary Air Injection System)


    1. B001DJS

      for Bank 1 Side:

      Remove the bolt and disconnect the air tube assembly from the emission control valve set.

    2. B001CZR

      for Bank 2 Side:

      Remove the 2 bolts and disconnect the air tube assembly from the No. 2 emission control valve set.

  9. REMOVE INTAKE AIR SURGE TANK


    1. B001HMZ

      Disconnect the throttle body connector.

    2. Disconnect the No. 4 water by-pass hose.

    3. Disconnect the No. 5 water by-pass hose.

    4. B001F98

      Disconnect the No. 1 fuel vapor feed hose.

    5. Disconnect the No. 1 vacuum switching valve connector.

    6. Disconnect the No. 1 ventilation hose.

    7. B001CQL

      Detach the 2 heater hose clamps.

    8. B001FO3

      Remove the 2 bolts and throttle body bracket.

    9. B001CIE

      Using a clip remover, detach the wire harness clamp.

    10. B001I6T

      Remove the 2 bolts and No. 1 surge tank stay.

    11. B001D86

      Remove the 2 bolts and No. 2 surge tank stay.

    12. B001GGG

      Remove the 2 nuts, 4 bolts and intake air surge tank.

    13. Remove the gasket.

  10. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

    Click here

  11. REMOVE INTAKE MANIFOLD


    1. B001GYZ

      Remove the 4 nuts, 6 bolts and 2 gaskets.