UREA PUMP REMOVAL

PROCEDURE


  1. REMOVE UREA TANK SUB-ASSEMBLY

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  2. REMOVE UREA TUBE WITH HEATER ASSEMBLY

    Note

    Check for dirt or mud on the urea pump and around the urea tube connector before disconnection. Clean if necessary.


    1. Disconnect the urea tube with the heater assembly from the hose clamp.

    2. Remove the urea tube with heater assembly from the urea pump.


      1. A01XD5H

        Pinch the retainer of the urea tube connector, and then pull the urea tube connector off of the urea tube with heater assembly.

        Text in Illustration
        B001CHY Pinch
        B001DEF Pull

        Note


        • If there is any solidified urea solution (white solids) on the connection area, clean the solids off with a damp cloth, etc., before disconnecting the connector.

        • Be sure to disconnect the urea tube connector by hand.

        • Check for foreign matter in the urea pump and around the urea tube connector. Clean if necessary. Foreign matter may damage the O-ring or cause leaks in the seal between the urea pump and urea tube connector.

        • Put the urea pump and urea tube connector ends in plastic bags to prevent damage and foreign matter contamination.

  3. REMOVE UREA PUMP


    1. B001DPLE01

      Set SST on the urea pump gauge retainer.

      SST
      09808-14030   ( 09808-01030, 09808-01040 )

      Tech Tips


      • Engage the claws of SST securely with the urea pump gauge retainer holes to secure SST.

      • Install SST while pressing the claws of SST against the urea pump gauge retainer (towards the center of SST).

    2. B001DZSE01

      Using SST, loosen the urea pump gauge retainer.

      SST
      09808-14030   ( 09808-01010 )

      Note

      Remove any foreign matter around the urea pump before this operation.

      Tech Tips

      Fit the tips of SST onto the ribs of the urea pump gauge retainer.

    3. Remove the urea pump gauge retainer.

    4. B001I7M

      Remove the urea pump from the urea tank sub-assembly.

    5. B001GJO

      Remove the gasket from the urea tank sub-assembly.