MONOLITHIC CONVERTER REMOVAL

PROCEDURE


  1. DRAIN ENGINE COOLANT

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  2. REMOVE FRONT EXHAUST PIPE ASSEMBLY

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  3. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

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  4. REMOVE NO. 1 FRONT FENDER APRON TO FRAME SEAL RH

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  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY WITH AIR CLEANER HOSE

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  6. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

  7. REMOVE AIR CLEANER CASE SUB-ASSEMBLY

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  8. REMOVE DIFFERENTIAL PRESSURE SENSOR

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  9. REMOVE EXHAUST GAS TEMPERATURE SENSOR

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  10. REMOVE NO. 3 ENGINE COVER BRACKET

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  11. REMOVE NO. 1 VACUUM PIPE


    1. B001GFD

      Remove the nut and clamp from the No. 1 vacuum pipe and No. 2 vacuum pipe.

    2. B001E8M

      Using a 17 mm union nut wrench, remove the No. 1 vacuum pipe from the exhaust manifold converter sub-assembly.

  12. REMOVE NO. 2 VACUUM PIPE


    1. B001E8Q

      Using a 17 mm union nut wrench, remove the No. 2 vacuum pipe from the exhaust manifold converter sub-assembly.

    2. B001F72

      Remove the clamp from the pipe clamp.

  13. REMOVE PIPE CLAMP


    1. B001FZ4

      Remove the 3 bolts and pipe clamp from the engine cover bracket.

  14. REMOVE ENGINE COVER BRACKET


    1. B001CA6

      Detach the 2 clamp and disconnect the engine wire from the engine cover bracket.

    2. B001I4L

      Remove the 2 bolts and engine cover bracket from the cylinder head sub-assembly.

  15. DISCONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY (for RHD)

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  16. REMOVE AIR FUEL RATIO SENSOR

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  17. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. B001EWQ

      Remove the 3 bolts and No. 1 exhaust manifold heat insulator from the exhaust manifold.

  18. REMOVE NO. 1 TURBO INSULATOR


    1. B001EQR

      Remove the 3 bolts and No. 1 turbo insulator from the exhaust manifold and turbocharger subassembly.

  19. REMOVE NO. 2 EXHAUST PIPE SUPPORT STAY


    1. B001EHB

      Remove the bolt, 2 nuts and No. 2 exhaust pipe support stay from the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

  20. REMOVE EXHAUST PIPE SUPPORT STAY


    1. B001CB6

      Remove the 3 bolts and exhaust pipe support stay from the cylinder block sub-assembly and exhaust manifold converter sub-assembly.

  21. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    1. B001E07

      Remove the nut, exhaust pipe clamp and exhaust manifold converter sub-assembly from the turbocharger sub-assembly.

    2. Remove the gasket.